11/12/2024 11:47:26

Windshield and Backlite - Fixed Glass Backlite (Remove and Install)

Correction code 1020133072 1020133071 FRT 1.14 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2024-12-11: Added new caution about Pre-Installation Glass Inspection service requirements.
  • 2024-08-28: Added urethane bead size.
  • 2024-04-05: Cleaned up topic.
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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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CAUTION
New glass components (windshield, roof, door, and fixed glass) must be inspected before installation to meet Tesla’s internal standards of quality. Perform the inspection described in Pre-Installation Glass Inspection before beginning this procedure.

Remove

  1. Open all the doors and lower all the windows.
  2. Open the tailgate.
  3. Open the tonneau cover.
  4. Remove the front header trim. See Headliner Trim - Front Header Trim (Remove and Install).
  5. Remove the rear header trim. See Headliner Trim - Rear Header Trim (Remove and Install).
  6. Remove the LH and RH mid A-pillar trims. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  7. Remove the LH and RH upper A-pillar trims. See A-B-C Post Interior Trim - A-Pillar Upper Trim - LH (Remove and Install).
  8. Remove the LH and RH cantrail trims. See Headliner Trim - Cantrail Trim - LH (Remove and Install).
  9. Remove the LH and RH upper C-pillar trim. See A-B-C Post Interior Trim - C-Pillar Upper Trim - LH (Remove and Install).
  10. Remove the LH and RH 2nd row seat shoulder covers. See 2nd Row Seat Back Hardware - 2nd Row Seat Shoulder Cover - LH (Remove and Install).
  11. Cut and collect each anchor point off and release the backlight datums (x6).
    Tip: Use of the following tool(s) is recommended:
    • MEH234 Blade Handle
  12. Remove the tonneau applique. See Tonneau Applique (Remove and Install).
  13. Release the clips (x2) and the adhesive strip, and then remove LH backlight applique assembly. Repeat this step for the RH side.
    Tip: Use of the following tool(s) is recommended:
    • MEH234 Blade Handle
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    Note
    Cut the adhesive, and then pry inward to release the applique.
  14. Install 1 or more suction cups to the backlite glass.
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    Note
    This will stop the backlite glass from dropping into the tonneau gap.
  15. Remove the backlite glass.
    Tip: Use of the following tool(s) is recommended:
    • Equalizer Express 360 (220V)
    • Glasses, anti-scratch lens
    • Cut resistance gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Cut the urethane that secures the backlite glass to the body with Equalizer Express 360 (220V). Lift the glass upwards to remove it once free.
    Informational PurposesAn informational icon, calling your attention
    Note
    Dispose of the backlite glass in correct receptacle. If reusing the glass, place it on a padded surface, such as 500 lb. portable bench.

Install

  1. Prepare the body urethane path. Cut the remaining urethane flush with the body using a scraper. Clean the urethane path with Isopropyl Alcohol (IPA) wipes and allow the IPA to dry for one minute.
    Tip: Use of the following tool(s) is recommended:
    • WK6SET BTB winged scraper set.
    • Glasses, anti-scratch lens
    • Cut resistance gloves
  2. Mask the false wall and the tonneau slats with painter's tape. Apply the tape such that the gap between false wall and body is bridged.
    Informational PurposesAn informational icon, calling your attention
    Note
    Apply tape layers as required to mask from any primer drips.
  3. Apply primer to the vehicle body on the entire urethane path.
    Informational PurposesAn informational icon, calling your attention
    Note
    Apply primer to any exposed metal.
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow primer to dry for two minutes before installing the roof assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Wipe away any primer drips with IPA wipes.
  4. Prepare the backlight glass assembly. Put the backlite glass on a padded surface. Clean the urethane path with IPA wipes and allow IPA to dry for 1 minute before applying urethane.
  5. Prepare a caulking gun and urethane.
    Informational PurposesAn informational icon, calling your attention
    Note
    Cut urethane dispensing tip. The opening must be 8mm wide and 13mm tall.
  6. Apply urethane to the backlite glass. Follow the primer path. Blend any gaps with IPA wipes.
  7. Install the backlite glass onto the body. Align the bottom datums, and then pivot the glass inwards to engage the upper datums. Push inwards around the perimeter of the glass. Datums (x6) will create an audible click when engaged. Visually confirm that datums are engaged from the interior.
  8. Fasten the clips (x2), and then instal the LH backlight applique assembly. Repeat this step for the RH backlight applique assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Replace any missing or damaged clips.
  9. Install the tonneau applique. See Tonneau Applique (Remove and Install).
  10. Install the RH 2nd row seat shoulder cover. See 2nd Row Seat Back Hardware - 2nd Row Seat Shoulder Cover - LH (Remove and Install).
  11. Install the RH upper C-pillar trim. See A-B-C Post Interior Trim - C-Pillar Upper Trim - LH (Remove and Install).
  12. Install the LH and RH cantrail trims. See Headliner Trim - Cantrail Trim - LH (Remove and Install).
  13. Install the LH and RH upper A-pillar trims. See A-B-C Post Interior Trim - A-Pillar Upper Trim - LH (Remove and Install).
  14. Install the LH and RH mid A-pillar trims. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  15. Install the LH 2nd row seat shoulder cover. See 2nd Row Seat Back Hardware - 2nd Row Seat Shoulder Cover - LH (Remove and Install).
  16. Install the LH upper C-pillar trim. See A-B-C Post Interior Trim - C-Pillar Upper Trim - LH (Remove and Install).
  17. Install the rear header trim. See Headliner Trim - Rear Header Trim (Remove and Install).
  18. Install the front header trim. See Headliner Trim - Front Header Trim (Remove and Install).
  19. Close the tonneau cover.
  20. Close the tailgate.
  21. Raise all the windows and close all the doors.