2025-08-28

Door - Rear - LH (Remove and Replace)

Correction code 1010025042 1010025052 0.90 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2025-08-28: Linked door panel procedure that includes door panel and door assembly rework steps.
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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
Cybertruck electronics are powered by a 48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing MV components requires extra knowledge and care in order to avoid personal and/or vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any required MV-related training courses have been completed, as applicable.
  1. Open LH front door
    Informational PurposesAn informational icon, calling your attention
    Note
    Push LH B-pillar door trigger to release
  2. Lower all 4 windows
  3. Open LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    Push LH C-pillar door trigger to release
  4. Remove LH rear beltline assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    16x clips, 2x datums, 2x connectors
  5. Remove LH rear door inner waist belt seal
    Informational PurposesAn informational icon, calling your attention
    Note
    7x rubber grommets, Release grommets from each end, Lift LH rear door inner waist belt seal upwards to remove from door assembly
  6. Remove LH rear door outer waist belt seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull outwards to remove LH rear door outer waist belt seal from door assembly
  7. Raise LH rear window
  8. Manually latch LH rear door
  9. Remove bolts securing LH rear door trim
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 8mm, 4Nm
  10. Release LH rear door trim
    Informational PurposesAn informational icon, calling your attention
    Note
    15x clips, 2x connectors, Replace any broken clips
  11. Remove LH rear door grommets
    Informational PurposesAn informational icon, calling your attention
    Note
    4x grommets
  12. Remove LH rear door glass
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 4 Nm, Recommend assistance, Clamps do not hold whole base of regulator
  13. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Install).
  14. Disconnect MV power. See Disconnect MV Power (Modify).
  15. Release LH rear door harness from close out panel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, 4x connectors, Release locking tabs
  16. Remove LH rear door closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 8mm, 4 Nm, 2x bolts, 10mm, Torque?, 2x datums, Gently pry panel to release datums, Pull bottom portion outwards and lower assembly to allow clearance for regulator rails
  17. Partially remove LH rear door harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x grommet, 3x clips, Do not disconnect door harness to B-pillar connection, Position harness to the side
  18. Disconnect LH rear door latch harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  19. Disconnect LH rear door presenter harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  20. Remove LH rear closure device harness
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips 1x grommet
  21. Remove LH rear door latch
    Informational PurposesAn informational icon, calling your attention
    Note
    1x grommet, 3x bolts, T30, 13 Nm
  22. Remove LH rear door presenter
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 13 Nm
  23. Remove LH rear secondary seal
    Informational PurposesAn informational icon, calling your attention
    Note
    16x clips, Start from outer edge, Use trim pry tool to prevent clips from breaking inside door
  24. Remove LH rear door overslam bumper
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs
  25. Remove LH rear check strap and check strap close out
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T40, 23 Nm, 2x nuts, 10mm, 8.5 Nm, Remove rubber then nuts, Rotate device 90 degrees to remove
  26. Remove LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 15mm, 38 Nm, Recommend assistance
  27. Install LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 15mm, 38 Nm, Recommend assistance
  28. Install LH rear check strap and check strap close out
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, T40, 23 Nm, 2x nuts, 10mm, 8.5 Nm, Rotate device 90 degrees to position, Slide device through rubber then install fasteners
  29. Install LH rear door overslam bumper
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs
  30. Install LH rear secondary seal
    Informational PurposesAn informational icon, calling your attention
    Note
    16x clips, Note that ONE pin is different color, that begins on the outer edge
  31. Install LH rear door presenter
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 13 Nm
  32. Install LH rear door latch
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, T30, 13 Nm, Use tab on emergency release to guide grommet
  33. Install LH rear closure device harness
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x grommet
  34. Connect LH rear door presenter harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Secure locking tab
  35. Connect LH rear door latch harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Push in locking tab
  36. Install LH rear door harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x grommet, 3x clips
  37. Install LH rear door closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 8mm, 4 Nm, 2x bolts,10mm, 12 Nm, 2x grommets
  38. Secure LH rear door harness onto close out panel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, 4x connectors
  39. Connect external window switch
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  40. Install LH rear door glass
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 4 Nm, Torque at later step, Make sure to properly secure onto regulator mount
  41. Install LH rear door outer waist belt seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Align LH rear door outer waist belt seal onto door assembly for installation, Ensure seal is properly seated onto door assembly
  42. Install LH rear door inner waist belt seal
    Informational PurposesAn informational icon, calling your attention
    Note
    7x rubber grommets, Ensure LH rear door inner waist belt seal is properly installed onto door assembly
  43. Manually unlatch LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull on the emergency cable to unlatch, If applicable
  44. Connect FRL connector then connect MV battery connector
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Connect FRL connector then secure locking tab, Position lever to secure MV battery connector then slide eCPA to right, Early production trucks may have black FRL connector, If power cycling vehicle then ensure at least 60 seconds has passed since powering down
  45. Close LH rear door
  46. Check and adjust gap and flushness
    Informational PurposesAn informational icon, calling your attention
    Note
    Connect external window switch to help with adjustment, Reference CVIS for specification
  47. Open LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    Push LH C-pillar door trigger to release
  48. Torque bolts securing LH rear window to regulator
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 13 Nm
  49. Install LH rear door grommets
    Informational PurposesAn informational icon, calling your attention
    Note
    4x grommets
  50. Disconnect external window switch
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  51. Install the LH front door trim panel. See Panel - Door Trim - Rear - LH (Remove and Install).
    Informational PurposesAn informational icon, calling your attention
    Note
    Follow steps to inspect and rework the door panel and/or the door assembly, if required.
  52. Raise all 4 windows
  53. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Install).
  54. Close LH rear door
  55. Close LH front door
  56. Check LH rear door gap and flushness
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify door alignment, If adjustment is needed then reference current CVIS specifications