2025-07-03
Door - Rear - LH (Remove and Replace)
Correction code
1010025042
1010025052
0.90
NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.
NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com.
NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
Warning
This procedure is a DRAFT.
Although it has been validated, Warnings and Cautions might be missing. Follow safety
requirements and use extreme caution when working on or near High Voltage systems and
components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
Warning
Cybertruck electronics are powered by a 48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing MV components requires extra knowledge and care in order to avoid personal and/or vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any required MV-related training courses have been completed, as applicable.
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Open LH front door
NotePush LH B-pillar door trigger to release
- Lower all 4 windows
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Open LH rear door
NotePush LH C-pillar door trigger to release
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Remove LH rear beltline assembly
Note16x clips, 2x datums, 2x connectors
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Remove LH rear door inner waist belt seal
Note7x rubber grommets, Release grommets from each end, Lift LH rear door inner waist belt seal upwards to remove from door assembly
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Remove LH rear door outer waist belt seal
NotePull outwards to remove LH rear door outer waist belt seal from door assembly
- Raise LH rear window
- Manually latch LH rear door
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Remove bolts securing LH rear door trim
Note3x bolts, 8mm, 4Nm
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Release LH rear door trim
Note15x clips, 2x connectors, Replace any broken clips
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Remove LH rear door grommets
Note4x grommets
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Remove LH rear door glass
Note2x bolts, 10mm, 4 Nm, Recommend assistance, Clamps do not hold whole base of regulator
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Open powered front trunk
NoteVia exterior switch or UI
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Power down vehicle via UI
NoteVerify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off
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Remove rear underhood apron
Note9x clips
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Disconnect FRL connector then disconnect MV battery connector
Note2x connectors, Release locking tab then disconnect FRL connector, Slide eCPA to left then lift lever to release MV battery connector, Early production trucks may have black FRL connector, Release eCPA by pushing down to unlock and slide red locking tab, Wait 2 minutes for electrical circuits to discharge before disconnecting modules
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Release LH rear door harness from close out panel
Note5x clips, 4x connectors, Release locking tabs
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Remove LH rear door closeout panel
Note11x bolts, 8mm, 4 Nm, 2x bolts, 10mm, Torque?, 2x datums, Gently pry panel to release datums, Pull bottom portion outwards and lower assembly to allow clearance for regulator rails
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Partially remove LH rear door harness
Note1x grommet, 3x clips, Do not disconnect door harness to B-pillar connection, Position harness to the side
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Disconnect LH rear door latch harness connector
Note1x connector, Release locking tab
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Disconnect LH rear door presenter harness connector
Note1x connector, Release locking tab
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Remove LH rear closure device harness
Note3x clips 1x grommet
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Remove LH rear door latch
Note1x grommet, 3x bolts, T30, 13 Nm
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Remove LH rear door presenter
Note2x bolts, T30, 13 Nm
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Remove LH rear secondary seal
Note16x clips, Start from outer edge, Use trim pry tool to prevent clips from breaking inside door
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Remove LH rear door overslam bumper
Note2x tabs
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Remove LH rear check strap and check strap close out
Note1x bolt, T40, 23 Nm, 2x nuts, 10mm, 8.5 Nm, Remove rubber then nuts, Rotate device 90 degrees to remove
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Remove LH rear door
Note2x nuts, 15mm, 38 Nm, Recommend assistance
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Install LH rear door
Note2x nuts, 15mm, 38 Nm, Recommend assistance
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Install LH rear check strap and check strap close out
Note1x bolt, T40, 23 Nm, 2x nuts, 10mm, 8.5 Nm, Rotate device 90 degrees to position, Slide device through rubber then install fasteners
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Install LH rear door overslam bumper
Note2x tabs
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Install LH rear secondary seal
Note16x clips, Note that ONE pin is different color, that begins on the outer edge
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Install LH rear door presenter
Note2x bolts, T30, 13 Nm
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Install LH rear door latch
Note3x bolts, T30, 13 Nm, Use tab on emergency release to guide grommet
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Install LH rear closure device harness
Note3x clips, 1x grommet
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Connect LH rear door presenter harness connector
Note1x connector, Secure locking tab
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Connect LH rear door latch harness connector
Note1x connector, Push in locking tab
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Install LH rear door harness
Note1x connector, 1x grommet, 3x clips
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Install LH rear door closeout panel
Note11x bolts, 8mm, 4 Nm, 2x bolts,10mm, 12 Nm, 2x grommets
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Secure LH rear door harness onto close out panel
Note5x clips, 4x connectors
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Connect external window switch
Note1x connector
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Install LH rear door glass
Note2x bolts, 10mm, 4 Nm, Torque at later step, Make sure to properly secure onto regulator mount
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Install LH rear door outer waist belt seal
NoteAlign LH rear door outer waist belt seal onto door assembly for installation, Ensure seal is properly seated onto door assembly
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Install LH rear door inner waist belt seal
Note7x rubber grommets, Ensure LH rear door inner waist belt seal is properly installed onto door assembly
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Manually unlatch LH rear door
NotePull on the emergency cable to unlatch, If applicable
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Connect FRL connector then connect MV battery connector
Note2x connectors, Connect FRL connector then secure locking tab, Position lever to secure MV battery connector then slide eCPA to right, Early production trucks may have black FRL connector, If power cycling vehicle then ensure at least 60 seconds has passed since powering down
- Close LH rear door
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Check and adjust gap and flushness
NoteConnect external window switch to help with adjustment, Reference CVIS for specification https://quality.prd2.dt.teslamotors.com/
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Open LH rear door
NotePush LH C-pillar door trigger to release
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Torque bolts securing LH rear window to regulator
Note2x bolts, 10mm, 13 Nm
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Install LH rear door grommets
Note4x grommets
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Disconnect external window switch
Note1x connector
- Replace LH front door trim clips
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Install LH rear door trim
NoteEnsure beltline harness branch is routed properly, Replace any missing or damaged clips
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Install bolts securing LH rear door trim
Note3x bolts, 8mm, 4 Nm
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Replace LH rear lower beltline assembly clips
Note6x clips, Remove and discard original clips
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Install LH rear beltline assembly
Note16x clips, 2x datums, 2x connectors, Replace any missing or damaged clips
- Raise all 4 windows
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Install rear underhood apron
Note9x clips, Adjust windshield seal as required
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Close powered front trunk
NoteVia exterior switch or UI
- Close LH rear door
- Close LH front door
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Check LH rear door gap and flushness
NoteVerify door alignment, If adjustment is needed then reference current CVIS specifications https://quality.prd2.dt.teslamotors.com/