23/07/2024 17:27:38

Dash Support Frame - Supercarrier Assembly (Remove and Install)

Correction code 1405028031 1405028032 FRT 1.44 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
Cybertruck electronics are powered by a 48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing MV components requires extra knowledge and care in order to avoid personal and/or vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any required MV-related training courses have been completed, as applicable.

Remove

  1. Open the LH front door and lower the LH front window.
  2. Move the LH front seat fully rearward.
  3. Open the RH front door and lower the RH front window.
  4. Move the RH front seat fully rearward.
  5. Remove the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  6. Disconnect MV power. See Disconnect MV Power.
  7. Remove the LH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  8. Partially remove the LH side lower A-pillar primary seal.
  9. Remove the LH lower A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Lower Trim - LH (Remove and Install).
  10. Remove the footwell cover. See Dash Support Frame - Footwell Cover (Remove and Install).
  11. Remove the LH center floor rail. See Passenger Compartment Carpet - Center Floor Rail - LH (Remove and Install).
  12. Remove the center floor trim. See Passenger Compartment Carpet - Center Floor Trim (Remove and Install).
  13. Remove the accelerator pedal side trim. See Passenger Compartment Carpet - Pedal - Side Trim (Remove and Install).
  14. Remove the accelerator pedal. See Accelerator Pedal (Remove and Install).
  15. Remove the RH center floor rail. See Passenger Compartment Carpet - Center Floor Rail - LH (Remove and Install).
  16. Remove the RH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  17. Partially remove the RH front door seal.
  18. Remove the RH lower A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Lower Trim - LH (Remove and Install).
  19. Fold back the RH carpet.
  20. Remove the center floor upper bracket. See Passenger Compartment Carpet - Center Floor Upper Bracket (Remove and Install).
  21. Remove the IP mid panel assembly. See Dash Panel - IP Mid Panel Assembly (Remove and Install).
  22. Remove the IP lower assembly. See Dash Panel - Instrument Panel Lower Assembly (Remove and Install).
  23. Remove the jumper footwell duct. See Passenger Ducting and Vents - Jumper Floor Duct (Remove and Install).
  24. Remove the IP glovebox assembly. See Dash Panel - IP Glovebox Assembly (Remove and Install).
  25. Remove the RH panel duct. See Passenger Ducting and Vents - Panel Duct, RH (Remove and Install).
  26. Remove the front passenger airbag. See Front Air Bags - MX - Passenger Airbag, NAR (Remove and Install).
  27. Remove the bolts (x4) that attach the instrument panel top pad to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    The bolts are two different lengths.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 8 mm socket
  28. Remove the IP center shroud service panel. See Dash Support Frame - IP Center Shroud Service Panel (Remove and Install).
  29. Remove the center display assembly. See Touchscreen - Center Display Assembly (Remove and Install).
  30. Remove the front header trim. See Headliner Trim - Front Header Trim (Remove and Install).
  31. Remove the LH upper A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Upper Trim - LH (Remove and Install).
  32. Remove the LH IP quarter panel. See Dash Panel - Quarter Panel Assembly - LH (Remove and Install).
  33. Remove the RH upper A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Upper Trim - LH (Remove and Install).
  34. Remove the RH IP quarter panel. See Dash Panel - Quarter Panel Assembly - LH (Remove and Install).
  35. Remove the IP top pad assembly. See Dash Panel - Instrument Panel Top Pad Assembly (Remove and Install).
  36. Release the connectors locks, and then disconnect the instrument panel harness electrical connectors (x3) from the steering column.
  37. Release the clip that attaches the instrument panel harness to the steering column.
  38. Release the connector locks, and then disconnect the steering feedback actuator harness electrical connectors (x2).
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the lever lock, and then pivot towards center of vehicle to release.
  39. Remove the nuts (x4) that attach the steering column assembly to the vehicle, and then remove the assembly from the vehicle.
    18 Nm (13.3 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Place the steering column assembly on a suitable work surface.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  40. Remove the IP aerobracket assembly. See Interior Ducting and Vents - IP Aerobracket Assembly (Remove and Install).
  41. Remove the LH quarter glass demist duct. See Passenger Ducting and Vents - Quarter Glass Demist Duct, LH (Remove and Install).
  42. Remove the LH outboard IP floor duct. See Interior Ducting and Vents - Instrument Panel Floor Duct Outboard - LH (Remove and Install).
  43. Remove the LH side window demist duct. See Interior Ducting and Vents - Side Window Demist Duct - LH (Remove and Install).
  44. Release the clips (x2) and disconnect the electrical connector that attach the LH panel duct to the vehicle, and then remove the duct from the vehicle.
  45. Release the clips (x7) that attach the LH section of the IP harness to the Supercarrier.
  46. Release the clips (x5) that attach the IP harness to the center of the super carrier.
  47. Disconnect the electrical connector on the RH section of the IP harness, and then release the clips (x6) that attach the RH section of the harness to the Supercarrier.
  48. Release the clip that attaches the RH quarter glass demist duct to vehicle, and then remove the duct from the vehicle.
  49. Remove the clips (x2) that attach the passenger demist duct assembly to the vehicle, and then remove the duct from the vehicle.
  50. Loosen the Supercarrier assembly upper bolts (x2).
    15 Nm (11.1 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    The bolts do not need to be removed.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  51. Remove the bolts (x5) that attach the Supercarrier assembly to the steering column bracket.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  52. Remove the bolts (x2) that attach the Supercarrier to the downleg brackets.
    16 Nm (11.8 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  53. Remove the bolts (x5) that attach the HVAC distributor to the Supercarrier assembly.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull the Supercarrier assembly inward to allow the HVAC to separate and pass the IP harness through.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  54. Remove the Supercarrier LH and RH side bolts (x4).
    32 Nm (23.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  55. With assistance, remove the Supercarrier assembly from the vehicle.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Be careful of any missed clips or connectors.

Install

  1. With assistance, position the Supercarrier assembly into the vehicle.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Make sure no harnesses are being pinched during installation.
  2. Install the bolts (x5) that attach the Supercarrier assembly to the steering column bracket.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    This will help with alignment to the chassis.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  3. Install the bolts (x5) that attach the HVAC distributor to the supercarrier assembly.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the harness is passed through the upper beam.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  4. Install the Supercarrier assembly side bolts (x4).
    32 Nm (23.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  5. Install the bolts (x2) that attach the Supercarrier to the downleg brackets.
    16 Nm (11.8 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  6. Install the Supercarrier assembly upper bolts (x2).
    15 Nm (11.1 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Use an airbag to elevate the cowl if needed.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  7. Connect the IP harness electrical connector on the passenger side, and then secure the harness clips (x2).
  8. Position the passenger demist duct into the vehicle, and then install the clips (x2) that attach the duct to the vehicle.
  9. Position the RH quarter glass demist duct into vehicle, and then install the clip that attaches the duct to the vehicle.
  10. Install the RH IP quarter panel. See Dash Panel - Quarter Panel Assembly - LH (Remove and Install).
  11. Install the clips (x5) that attach the IP harness to the center of the super carrier.
  12. Install the clips (x7) that attach the LH section of the IP harness to the Supercarrier.
  13. Connect the electrical connector on the RH section of the IP harness, and then install the clips (x6) that attach the RH section of the harness to the Supercarrier.
  14. Position the LH panel duct to the vehicle, and then secure the clips (x2) and connect the electrical connector that attach the duct to the vehicle.
  15. Position the LH side window demist duct into the vehicle, and then install the clips (x2) that attach the duct to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the duct is seated over the HVAC case correctly to avoid circulation problems.
    Informational PurposesAn informational icon, calling your attention
    Note
    Refer to the images for install clarification.
  16. Position the LH outboard IP floor duct into the vehicle, and then install the clips (x3) that attach the duct to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure duct is seated over the LH instrument panel floor duct inboard correctly to avoid circulation problems.
    Informational PurposesAn informational icon, calling your attention
    Note
    Refer to the images for install clarification.
  17. Install the clips (x2) that attach the LH side window demist duct to the vehicle.
  18. Position the LH quarter glass demist duct into the vehicle, and then secure the clip that attaches the duct to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the duct is seated correctly.
  19. Position the steering column assembly into the vehicle, and then install the nuts (x4) that attach the assembly to the vehicle.
    18 Nm (13.3 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  20. Connect the steering feedback actuator harness electrical connectors (x2), and then engage the connector locks.
  21. Connect the instrument panel harness electrical connectors (x3) to the steering column, and then engage the connector locks.
  22. Install the clip that attaches the instrument panel harness to the steering column.
  23. Position the IP aerobracket assembly into the vehicle, and then secure the tabs (x14) and install the screws (x3) that attach the assembly to the vehicle.
    2.3 Nm (1.7 lbs-ft)
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Be careful not to scratch the interior trim when installing the assembly into the vehicle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx T20 socket
  24. Connect the driver side IP airwave module electrical connectors (x2). Repeat this step for the passenger side.
    Figure 1. Driver side shown; passenger side similar
  25. Connect the IP aerobracket assembly light strip electrical connectors (x2).
  26. Install the LH IP quarter panel. See Dash Panel - Quarter Panel Assembly - LH (Remove and Install).
  27. Position the instrument panel top pad into the vehicle, and then secure the clips (x12) that attach the top pad to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Replace any missing or damaged clips.
  28. Install the LH and RH upper A-pillar trims. See A-B-C Post Interior Trim - A-Pillar Upper Trim - LH (Remove and Install).
  29. Install the front header trim. See Headliner Trim - Front Header Trim (Remove and Install).
  30. Install the bolts (x4) that attach the instrument panel top pad to the vehicle.
    7 Nm (5.2 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    The longer bolts are located in rearmost positions.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 8 mm socket
  31. Install the front passenger airbag. See Front Air Bags - MX - Passenger Airbag, NAR (Remove and Install).
  32. Position the RH airwave duct into the vehicle, connect the electrical connector, and then install the clips (x2) that attach the duct to the vehicle.
  33. Install the glovebox assembly. See Dash Panel - IP Glovebox Assembly (Remove and Install).
  34. Position the center floor upper bracket into the vehicle, and then install the edge clips (x2), retaining clips (x2), and push clips (x2) that attach the bracket to the vehicle.
  35. Unfold the RH front cabin carpet into position.
  36. Position the jumper floor duct to the HVAC distribution, and then install the clip that attaches the floor duct to the vehicle.
  37. Install the IP lower assembly. See Dash Panel - Instrument Panel Lower Assembly (Remove and Install).
  38. Install the mid instrument panel assembly. See Dash Panel - IP Mid Panel Assembly (Remove and Install).
  39. Install the center floor trim. See Passenger Compartment Carpet - Center Floor Trim (Remove and Install).
  40. Install the RH center floor rail. See Passenger Compartment Carpet - Center Floor Rail - LH (Remove and Install).
  41. Install the RH lower A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Lower Trim - LH (Remove and Install).
  42. Install the RH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  43. Reposition the RH front door seal.
  44. Unfold the LH front cabin carpet into position.
  45. Install the accelerator pedal. See Accelerator Pedal (Remove and Install).
  46. Install the accelerator pedal side trim. See Passenger Compartment Carpet - Pedal - Side Trim (Remove and Install).
  47. Install the LH center floor rail. See Passenger Compartment Carpet - Center Floor Rail - LH (Remove and Install).
  48. Install the footwell cover. See Dash Support Frame - Footwell Cover (Remove and Install).
  49. Install the LH lower A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Lower Trim - LH (Remove and Install).
  50. Install the LH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  51. Secure the LH side lower A-pillar primary seal.
  52. Position the center display assembly to the instrument panel, connect the center display electrical connector and engage the connector lock, and then install the bolts (x2) that attach the center display to the vehicle.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  53. Install the IP center shroud service panel. See Dash Support Frame - IP Center Shroud Service Panel (Remove and Install).
  54. Reconnect MV power. See Disconnect MV Power.
  55. Install the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  56. Place the vehicle into Service Mode. See Service Mode.
  57. Unlock the vehicle Gateway. See Gateway (Unlock).
  58. On the vehicle touchscreen, navigate to Service Mode Plus > Chassis > Thermal.
  59. Tap Test Thermal Performance, tap Run, and allow the routine to complete.
    Informational PurposesAn informational icon, calling your attention
    Note
    If the routine fails, backtrack steps to ensure the repair was done correctly.
  60. Tap Test HVAC Performance, tap Run, and allow the routine to complete.
    Informational PurposesAn informational icon, calling your attention
    Note
    If the routine fails, backtrack steps to ensure the repair was done correctly.
  61. Exit Service Mode. See Service Mode.
  62. Restore the RH front seat back to its original position.
  63. Open the RH front door and lower the RH front window.
  64. Restore the LH front seat back to its original position.
  65. Raise the LH front window and close the LH front door.