25/07/2024 10:55:04

Rear Drive Unit (Tri Motor) (Remove and Replace)

Correction code 4001093132 3.78 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Warning
Cybertruck electronics are powered by a 48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing MV components requires extra knowledge and care in order to avoid personal and/or vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any required MV-related training courses have been completed, as applicable.
  1. Open LH front door
    Informational PurposesAn informational icon, calling your attention
    Note
    Push LH B-pillar door trigger to release
  2. Lower LH front window
  3. Open powered front trunk
    Informational PurposesAn informational icon, calling your attention
    Note
    Via exterior switch or UI
  4. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Set air suspension to "Jack Mode"
  5. Place vehicle into Service Mode Plus using Vehicle Ops App
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle Ops App > Login > Shared Fleet > Search VIN > Service Mode Plus
  6. Unlock vehicle gateway
    Informational PurposesAn informational icon, calling your attention
    Note
    After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information
  7. Deflate rear axle air springs via Service UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Service > Chassis > Suspension > Service > Deflate > REAR_AXLE, click Run, close once routine passed
  8. Access rear drive unit replacement panel via Service Mode Plus UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Controls > Service Mode > High Voltage > Procedures > Rear Drive Unit Replacement
  9. Run 'Start Coolant Fill/Drain' routine
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Rear Drive Unit Replacement Dashboard, Ensure result is 'Passed'
  10. Run 'Release Emergency Parking Brake' routine
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Rear Drive Unit Replacement Dashboard, Ensure result is 'Passed'
  11. Power down vehicle via UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off
  12. Remove rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips
  13. Unlock fireman's loop connector and disconnect, Slide eCPA to left on the MV battery connector then lift lever to release
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Unlock fireman's loop connector and disconnect, Release eCPA by pushing down to unlock and slide red locking tab to left, Wait 2 minutes for electrical circuits to discharge before disconnecting modules
  14. Remove LH rear wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached
  15. Remove RH rear wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached
  16. Loosen RH rear wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  17. Loosen LH rear wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  18. Raise vehicle partially and lower onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  19. Remove LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  20. Remove RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  21. Disconnect RH rear EPB harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  22. Release RH rear brake line from upper control arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  23. Remove RH rear brake caliper and set aside
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21 mm, 150 Nm, Hang caliper from body if not fully removing, Route caliper hose so that it does not get caught on stabar assembly
  24. Remove RH rear brake rotor
    Informational PurposesAn informational icon, calling your attention
    Note
    Rotor will be loose until caliper is installed
  25. Use jack to simulate ride height on RH rear suspension
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise jack to simulate ride height, This is to release tension from the upper control arm which will be removed next later steps, DO NOT skip this you run into the risk of hurting yourself
  26. Remove RH rear toe link from RH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 21mm, 170 Nm, Counter hold ball joint, Discard nyloc nut after removal
  27. Remove nut securing RH rear upper control arm to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nylon nut, 21 mm, 150 Nm, Discard nut after removal, Place support stand below suspension to ease removal
  28. Use jack to lower RH rear ride height back to hanging position
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower jack to let suspension hang
  29. Release harness from RH rear air spring module
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x grommet
  30. Remove RH rear lower control arm aeroshield
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 7 Nm
  31. Remove nuts securing RH rear air spring module to lower control arm
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nylon nut, 21 mm, 140 Nm, Discard nuts after removal
  32. Disconnect EPB harness connector from LH rear brake caliper
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  33. Release LH rear brake line from upper control arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  34. Remove LH rear brake caliper and set aside
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21 mm, 150 Nm, Hang caliper from body if not fully removing, Route caliper hose so that it does not get caught on stabar assembly
  35. Remove LH rear brake rotor
    Informational PurposesAn informational icon, calling your attention
    Note
    Rotor will be loose until caliper is installed
  36. Use jack to simulate ride height on LH rear suspension
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise jack to simulate ride height, This is to release tension from the upper control arm which will be removed next later steps, DO NOT skip this you run into the risk of hurting yourself
  37. Remove LH rear toe link from LH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 21mm, 170 Nm, Counter hold ball joint, Discard nyloc nut after removal
  38. Remove nut securing LH rear upper control arm to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nylon nut, 21 mm, 150 Nm, Discard nut after removal, Move brake hose aside to avoid damage, Use caution when releasing rear upper control from knuckle
  39. Use jack to lower LH rear ride height back to hanging position
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower jack to let suspension hang
  40. Release harness from LH rear air spring module
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x grommet
  41. Remove LH rear lower control arm aeroshield
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 7 Nm
  42. Remove nuts securing LH rear air spring module to lower control arm
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nylon nut, 21 mm, 140 Nm, Discard nuts after removal
  43. Raise vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Note
    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
  44. Remove Mid-aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm
  45. Remove rear aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    5x bolts, 10mm, 6 Nm, 2x guides
  46. Remove rear diffuser
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 6 Nm, 8x bolts, T30, 6 Nm, 6x clips, 6x harness secure clips, 16x tabs
  47. Remove all items from pockets and ensure not wearing metal items
  48. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
  49. Put on HV insulating gloves and leather over gloves
  50. Remove clips securing AC compressor HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  51. Verify no HV - Install amp clamp to RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  52. Disconnect RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab and rotate release lever up, Do not force release lever up, Ensure alignment tabs on header are not damaged
  53. Remove leather over gloves and HV insulating gloves
  54. Position coolant drain container underneath RH rear of HV battery
  55. Remove front lower clips securing RH rear wheel arch liner
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  56. Disconnect RDU return hose from PT return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x clamp clip, Move wheel liner aside as needed, Plug coolant connections as needed
  57. Disconnect RDU supply hose from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Plug coolant connections as needed
  58. Remove coolant drain container from underneath vehicle
  59. Disconnect rear steering gear harness from subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release red locking tab
  60. Disconnect rear subframe harness from rear fascia harness
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  61. Release rear diffuser brackets and set aside
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 13mm, 30 Nm, 4x tabs, Let brackets hang
  62. Disconnect LHS RDU oil pump connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  63. Disconnect RHS RDU oil pump connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  64. Lower vehicle partially and set lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  65. Position powertrain lift under rear subframe
  66. Connect shop air supply to powertrain table
  67. Raise powertrain lift to rear subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    3x dowels, Make sure height on hoist can be reached with powertrain lift height limit
  68. Safely secure rear subframe onto powertrain lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Secure subframe to powertrain table and fixture
  69. Remove bolts securing rear subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 24mm, 355 Nm
  70. Lower subframe table to access breather tube
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution with RDU coolant hoses and breather line, Subframe jig assembly will need to be maneuvered to prevent coolant lines getting caught, Access breather from LH rear wheel well
  71. Disconnect RDU breather tube
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, 1x clip, Press tabs inward and pull breather up, Release clip from RDU casing
  72. Fully lower subframe table
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution with RDU coolant hoses, Subframe table will need to be moved back to prevent coolant lines getting caught, Ensure DU breather line is not caught
  73. Disconnect air supply from subframe lifting tool
  74. Remove LH RDU inverter to chiller hose
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, Plug coolant connections as needed
  75. Remove RH RDU inverter to chiller hose
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, Plug coolant connections as needed
  76. Remove clip securing RSA jumper harness to RHS RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  77. Disconnect LHS and RHS RDU HV harnesses
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release locking tab and rotate release lever up, Do not force release lever up, Ensure alignment tabs on header are not damaged
  78. Remove LHS and RHS RDU HV harnesses
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 10mm, 12 Nm
  79. Remove RSA and toe link assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 18 mm, 120 Nm, 1x connector, Release locking tab
  80. Remove RDU supply hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x tree clip, 2x clamp clips, Plug coolant connections as needed
  81. Remove RDU return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, 3x tree clips, 2x clamp clips, Plug coolant connections as needed
  82. Remove bolt securing ground strap to RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  83. Remove RDU harness
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors, 18x clips
  84. Release LH rear halfshaft from RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x U-bolt, 2x nuts, 10mm, Torque hand-tight, Wrap cable around inner joint then tighten with U-bolt
  85. Release RH rear halfshaft from RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x U-bolt, 2x nuts, 10mm, Torque hand-tight, Wrap cable around inner joint then tighten with U-bolt
  86. Placeholder - Set up temporary RDU sling
    Informational PurposesAn informational icon, calling your attention
    Note
    2x black shackles, 3x orange shackles, 3x eyelets, Do not use yellow eyelet, Do not remove yellow eyelet, Install black shackles onto orange shackles via thinnest part of orange shackle
  87. Placeholder - Secure temporary sling onto RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    2x black shackles, 3x orange shackles, 3x eyelets, Do not use yellow eyelet, Do not remove yellow eyelet, Set yellow eyelet aside to prevent wedging or damage
  88. Placeholder - Secure temporary sling onto gantry
    Informational PurposesAn informational icon, calling your attention
    Note
    2x black shackles, 3x orange shackles, 3x eyelets, Make sure components are positioned to prevent binding
  89. Placeholder - Remove nuts securing RDU to subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    4x nuts, 18mm, 85 Nm, 2x nuts, 21mm, 115 Nm
  90. Placeholder - Raise RDU from subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    EXTREME CAUTION: 6x studs, Recommend assistance, Do NOT raise all at once, Pry and release bushing mounts from subframe studs, Front mount will release first then rear mounts, Avoid damaging subframe studs, Remove halfshalfs from RDU
  91. Placeholder - Position empty drive unit crate below drive unit
    Informational PurposesAn informational icon, calling your attention
    Note
    May need to adjust sling, Use pallet if no empty crate available
  92. Placeholder - Lower drive unit onto empty drive unit crate
    Informational PurposesAn informational icon, calling your attention
    Note
    Use pallet if no empty crate available
  93. Placeholder - Release temporary sling from RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    2x black shackles, 3x orange shackles, 3x eyelets
  94. Inspect rear subframe stud condition
    Informational PurposesAn informational icon, calling your attention
    Note
    6x studs, If any studs are damaged then escalate to Service Engineering
  95. Placeholder - Position gantry above new drive unit crate
    Informational PurposesAn informational icon, calling your attention
    Note
    May need to adjust gantry
  96. Placeholder - Secure temporary sling onto new RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    2x black shackles, 3x orange shackles, 3x eyelets, Do not use yellow eyelet, Do not remove yellow eyelet, Set yellow eyelet aside to prevent wedging or damage
  97. Placeholder - Raise new RDU from crate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x black shackles, 3x orange shackles, 3x eyelets
  98. Placeholder - Lower RDU onto subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    EXTREME CAUTION: 6x studs, Recommend assistance, Do NOT lower all at once, Maneuver and secure bushing mounts onto subframe studs, Rear mounts will secure first then front mount, Avoid damaging subframe studs, Make sure RDU mounts are flush with subframe, Position halfshalfs onto RDU
  99. Placeholder - Install nuts securing RDU to subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    4x nuts, 18mm, 85 Nm, 2x nuts, 21mm, 115 Nm
  100. Placeholder - Release temporary sling from gantry
    Informational PurposesAn informational icon, calling your attention
    Note
    2x black shackles, 3x orange shackles, 3x eyelets
  101. Placeholder - Release temporary sling from RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    2x black shackles, 3x orange shackles, 3x eyelets
  102. Install LH rear halfshaft into RDU
  103. Install RH rear halfshaft into RDU
  104. Install RDU harness
    Informational PurposesAn informational icon, calling your attention
    Note
    6x connectors, 18x clips
  105. Install bolt securing ground strap to RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  106. Install RDU return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, 3x tree clips, 2x clamp clips, Remove plugs as needed
  107. Install RDU supply hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x tree clip, 2x clamp clips, Remove plugs as needed
  108. Install RSA and toe link assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 18 mm, 120 Nm, 1x connector, Secure locking tab
  109. Install LHS and RHS RDU HV harnesses
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 10mm, 12 Nm
  110. Connect LHS and RHS RDU HV harnesses
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Verify lever is upright and in open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
  111. Install clip securing RSA jumper harness to RHS RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  112. Install RH RDU inverter to chiller hose
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, Remove plugs as needed
  113. Install LH RDU inverter to chiller hose
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, Remove plugs as needed
  114. Position subframe lifting tool with subframe assembly under vehicle
  115. Connect air supply to subframe lifting tool
  116. Raise drive unit until sufficient access is available to breather
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use caution to not damage components while raising subframe, Position coolant lines above HV battery lip
  117. Connect RDU breather tube
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, 1x clip, Install clip onto RDU casing, Verify tabs are fully engaged
  118. Fully raise rear drive unit and subframe into position
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use caution to not damage components while raising subframe, Position coolant lines above HV battery lip
  119. Loosely install bolts securing rear subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 24mm, Hand Tight, Start bolts by hand before using power tools
  120. Torque rear subframe bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 24mm, 355 Nm
  121. Remove rear subframe tie downs from powertrain lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Release subframe to powertrain table and fixture
  122. Lower powertrain table from subframe and move away from vehicle
  123. Connect RHS RDU oil pump connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  124. Connect LHS RDU oil pump connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  125. Secure rear diffuser brackets
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 13mm, 30 Nm, 4 tabs
  126. Connect tri motor rear subframe harness onto rear fascia harness
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  127. Connect rear steering gear harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage red locking tab
  128. Position coolant drain container underneath RH rear of HV battery
  129. Connect RDU supply hose onto HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Remove plugs as needed
  130. Connect RDU return hose to PT return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x clamp clip, Move wheel liner aside as needed, Remove plugs
  131. Install front lower clips securing RH rear wheel arch liner
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  132. Remove coolant drain container from underneath vehicle
  133. Connect RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Verify lever is upright and in open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
  134. Connect LHS RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Verify lever is upright and in open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
  135. Install clips securing AC compressor HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  136. Install rear diffuser
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 6 Nm, 8x bolts, T30, 6 Nm, 6x clips, 6x harness secure clips, 16x tabs
  137. Install rear aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    5x bolts, 10mm, 6 Nm, 2x guides
  138. Install Mid-aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm, Apply Loctite 222 onto mid aeroshield bolts and install fasteners
  139. Lower vehicle partially and set lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  140. Install nuts securing LH rear air spring module to lower control arm assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nylon nut, 21 mm, 140 Nm, Install new nylon nuts
  141. Install LH rear lower control arm aeroshield
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 7 Nm
  142. Secure harness to LH rear active dampener
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 2x grommets
  143. Install nut securing LH rear upper control arm to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nylon nut, 21 mm, 150 Nm, Install new nylon nut, Counter-hold joint to install nut, Support suspension to ease installation, Ensure brake hose is properly routed
  144. Install LH rear toe link onto LH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 21mm, 170 Nm, Install new Nyloc nut
  145. Install LH rear brake caliper onto LH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 150 Nm
  146. Connect EPB harness connector to LH rear brake caliper
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  147. Install LH rear brake line onto upper control arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10 mm, 10 Nm
  148. Install nuts securing RH rear air spring module to lower control arm assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nylon nut, 21 mm, 140 Nm, Install new nylon nuts
  149. Install RH rear lower control arm aeroshield
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 7 Nm
  150. Secure harness to RH rear active dampener
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 2x grommets
  151. Install nut securing RH rear upper control arm to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nylon nut, 21 mm, 150 Nm, Install new nylon nut, Counter-hold joint to install nut, Support suspension to ease installation
  152. Install RH rear toe link onto RH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 21mm, 170 Nm, Install new Nyloc nut
  153. Install RH rear brake caliper onto RH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 150 Nm
  154. Connect RH rear EPB harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  155. Install RH rear brake line onto upper control arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10 mm, 10 Nm
  156. Install RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  157. Install LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  158. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  159. Remove coolant bottle cap
  160. Install vacuum refill cap onto coolant bottle assembly
  161. Place empty coolant container into front storage area
    Informational PurposesAn informational icon, calling your attention
    Note
    If frunk is not installed take caution, CFM fan shroud assembly cannot support a full coolant container, Ensure overflow container is empty, Place fender cover over FEM and front fascia
  162. Fill container with at least 15L of coolant
  163. Place filled coolant container onto coolant drain & fill cart
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not place container with 15L of coolant on top of CFM fan shroud, Position cart as close as possible to front of vehicle
  164. Setup coolant refill tool
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify all valves on refill tool are in the closed position, See image for clarity
  165. Install vacuum refill hose to refill cap on coolant bottle
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform push-pull-push test to verify hose is fully installed
  166. Position overflow hose into empty container
  167. Place refill hose inside filled coolant container
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure hose end is fully submerged into coolant
  168. Connect shop air supply to coolant refill tool
    Informational PurposesAn informational icon, calling your attention
    Note
    If not already done, Verify refill valve is set to off
  169. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
    Informational PurposesAn informational icon, calling your attention
    Note
    Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed
  170. Slowly open the refill valve to allow coolant to be drawn into the system
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure hose end of refill hose is fully submerged during entire process
  171. Once the gauge reads zero, close the coolant refill valve
  172. Remove shop air supply to coolant refill tool
    Informational PurposesAn informational icon, calling your attention
    Note
    If not already done, Verify refill valve is set to off
  173. Remove coolant refill hose from coolant container
  174. Remove coolant overflow hose from coolant container
  175. Remove vacuum refill hose from refill cap on coolant bottle
  176. Remove vacuum refill cap from coolant bottle assembly
  177. Remove coolant refill tool from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Move coolant drain & fill cart away from vehicle
  178. Remove coolant container from inside underhood area
  179. Slide eCPA to the right and ensure it is seated against the black lever, Connect fireman's loop 20 seconds after eCPA engagement
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Slide and secure red locking tab on top of release lever, Lock fireman's loop connection, If power cycling vehicle ensure at least 60 seconds has passed since powering down
  180. Access rear drive unit replacement panel via Service Mode Plus UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Controls > Service Mode > High Voltage > Procedures > Rear Drive Unit Replacement
  181. Run 'Re-Engage Emergency Parking Brake' routine
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Rear Drive Unit Replacement Dashboard, Ensure result is 'Passed'
  182. Run 'Stop Coolant Fill/Drain' routine
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Rear Drive Unit Replacement dashboard, Ensure result is 'Passed'
  183. Run 'CAN Redeploy' routine
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Rear Drive Unit Replacement dashboard, CAN redeploy will start immediately
  184. Run 'Coolant Air Purge' routine
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Rear Drive Unit Replacement dashboard, Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
  185. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at the Max line, Top off fluid as required
  186. Install coolant bottle cap
  187. Run 'Thermal Performance Test' routine
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Rear Drive Unit Replacement dashboard, Ensure result is 'Passed'
  188. Install rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips, Adjust windshield seal as required
  189. Torque RH rear wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  190. Torque LH rear wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  191. Install RH rear wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, 8x clips, Partially secure wheel cap to wheel, While partially installed wheel cover can be rotated to align with tire design, When aligned press inward from center of cap then secure all clips to mounting ring
  192. Install LH rear wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, 8x clips, Partially secure wheel cap to wheel, While partially installed wheel cover can be rotated to align with tire design, When aligned press inward from center of cap then secure all clips to mounting ring
  193. Close powered front trunk
    Informational PurposesAn informational icon, calling your attention
    Note
    Via exterior switch or UI
  194. Exit Service Mode
    Informational PurposesAn informational icon, calling your attention
    Note
    Via UI > Service > Exit, Press and hold "Exit Service Mode" button
  195. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
  196. Raise LH front window
  197. Close LH front door
  198. Perform test drive
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform a validation test drive after repairDrive a minimum speed of 25mph, Drive in a straight line and check for excessive pull, Verify the steering wheel is centered when vehicle is driving straight, Determine whether an alignment is recommendedAdd correction code 00040100 as needed