29/02/2024 13:56:05

HV Harnesses - Bed Outlet - High Voltage Harness (Remove and Install)

Correction code 4450074041 FRT 0.78 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Raise and support the vehicle on a 2 post lift. See Raise Vehicle - 2 Post Lift.
  2. Open the tonneau cover.
  3. Open the tailgate.
  4. Remove the tailgate manual release covers (x10) from the forward bed panel. See Truck Bed - Manual Release Cap Tailgate Cover (Remove and Install).
  5. Remove the bolts (x10) that attach the forward bed panel to the vehicle.
    56 Nm (41.3 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 15 mm socket
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    Note
    Lift the front edge with trim tool, and then remove the panel.
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    Note
    Recommend assistance to hand off the panel.
  6. Close the tonneau cover partially for access to the ancillary area.
  7. Remove the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  8. Disconnect MV power. See Disconnect MV Power.
  9. Verify operation of multimeter.
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    Note
    Set multimeter to DC voltage. Confirm multimeter is properly measuring voltage by testing MV battery. Touch lightly and do not damage terminals.
  10. Raise vehicle fully.
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    Note
    Set to a comfortable working height. Lower to locks. Ensure locks engage on both sides to prevent tilting.
  11. Remove mid aero shield.
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    Note
    x6 clips, x3 bolts, 15 mm, 70 Nm; x3 bolts, 13 mm, 28 Nm; x2 bolts, 10 mm, 6 Nm
  12. Remove all items from pockets and ensure not wearing metal items.
  13. Inspect HV insulating gloves.
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    Note
    Check gloves for damage prior to use. Refer to service document TN-15-92-003, for information on inspecting HV gloves.
  14. Put on HV insulating gloves and leather over gloves.
  15. Verify no HV - Install amp clamp to RDU HV harness.
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    Note
    Verify meter is zeroed out before performing measurement. Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as required. If current < 0.5A, OK to disconnect and check voltage at HV plug on the battery side. Release locking tab and rotate the release lever up to disengage the connector. Release harness clip. Do not force the release lever up. Ensure the alignment tabs on the RDU header are not damaged. Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component. Measure B+ to Ground, B- to Ground, B+ to B-. If voltage is greater than 10V, pack contactors are not open or welded. Stop work and reach out to Service Engineering.
  16. Secure RDU header connector to ancillary.
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    Note
    x1 connector. Verify lever is in the upright and open position. Carefully seat connector and allow lever to engage. Fully secure lever and verify red tab is locked. Do not damage any pins.
  17. Lower vehicle until tires are touching the ground.
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    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
  18. Remove the bed cargo tub struts. See Tonneau - Bed Cargo Tub Strut (Remove and Install).
  19. Remove the bed cargo tub lid.
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    Note
    x4 bolts, 10 mm, 5 Nm. Recommend assistance.
  20. Remove the LH upper bed side wall assembly. See Truck Bed Exterior Trim - Upper Bed Side Wall Assembly - LH (Remove and Install).
  21. Remove the LH bed side wall.
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    Note
    Recommend assistance.
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    Note
    x1 bolt, 15 mm, 46 Nm; x2 bolts, T45, 36 Nm; x4 bolts, 10 mm, 11 Nm; x2 nuts, 10 mm, 7 Nm; x4 clips, x1 fastener cover
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    x1 electrical connector. Release the locking tab.
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    Disconnect the bed outlet electrical connectors from the bed side wall and ground strap (x1 bolt, 10 mm, 10 Nm, x2 electrical connectors); release locking tabs, slide lock to release.
  22. Remove the bed outlet HV harness.
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    Note
    Slide lock outwards to disengage. Release locking tab. x9 clips, x1 bolt, 10 mm, 10 Nm

Install

  1. Inspect the ACJB pin carrier.
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    Note
    Inspect for defective pin sockets.
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    Note
    Connect both harnesses to ACJB. Remove harnesses and repeat visual inspection. Replace ACJB if any defects are found.
  2. Install the bed outlet HV harness.
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    Note
    Slide lock to fully engage. Secure locking tab.
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    Note
    x9 clips, x1 bolt, 10 mm, 10 Nm
  3. Install the LH bed side wall.
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance.
    Informational PurposesAn informational icon, calling your attention
    Note
    x1 bolt, 15 mm, 46 Nm; x2 bolts, T45, 36 Nm; x4 bolts, 10 mm, 11 Nm; x2 nuts, 10 mm, 7 Nm; x4 clips, x1 fastener cover, x1 electrical connector
    Informational PurposesAn informational icon, calling your attention
    Note
    Secure the locking tabs. Connect the bed outlet electrical connectors to bed side wall and ground strap (x1 bolt, 10 mm, 10 Nm, x2 electrical connectors). Secure locking tabs. Slide lock to secure.
  4. Install the LH upper bed side wall assembly. See Truck Bed Exterior Trim - Upper Bed Side Wall Assembly - LH (Remove and Install).
  5. Install the bolts (x10) that attach the forward bed panel to the body.
    56 Nm (41.3 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 15 mm socket
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance for installation.
  6. Install the tailgate manual release covers (x10) from the forward bed panel. See Truck Bed - Manual Release Cap Tailgate Cover (Remove and Install).
  7. Install bed cargo tub lid.
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    Note
    x4 bolts, 10 mm, 5 Nm
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    Note
    Recommend assistance
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    Note
    Position the bed cargo tub lid on vehicle.
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    Note
    Install bolts securing the bed cargo tub lid on the hinges.
  8. Install the bed cargo tub struts. See Tonneau - Bed Cargo Tub Strut (Remove and Install).
  9. Close the bed cargo tub lid.
  10. Close the tailgate.
  11. Install the mid aero shield.
    Informational PurposesAn informational icon, calling your attention
    Note
    x6 clips; x3 bolts, 1 5 mm, 70 Nm; x3 bolts, 13 mm, 28 Nm; x2 bolts, 10 mm, 6 Nm.
    Informational PurposesAn informational icon, calling your attention
    Note
    Apply Loctite 222 onto mid aero shield bolts and install fasteners.
  12. Reconnect MV power. See Disconnect MV Power.
  13. Install the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  14. Close the powered frunk.
  15. Close the tonneau cover.
  16. Remove the vehicle from the lift. See Raise Vehicle - 2 Post Lift.