07/10/2024 09:47:52

Side and A-Pillar Harnesses - RH Side Assembly (Remove and Install)

Correction code 1710109011 1710109012 FRT 1.38 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2024-10-07: Updated RH C-pillar ramp bracket fastener torque spec.
  • 2024-09-11: Added note and link for testing and servicing Super Connectors.
  • 2024-09-06: Added note to ensure that the harness is routed correctly near the curtain airbag fastener.
  • 2024-05-29: Updated locking cover torque from 4 Nm to 6 Nm.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
Cybertruck electronics are powered by a 48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing MV components requires extra knowledge and care in order to avoid personal and/or vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any required MV-related training courses have been completed, as applicable.
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Note
For best practices associated with testing and servicing Super Connectors on a Cybertruck Vehicle Controller, refer to video Super Controller Testing.
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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Open all the doors and lower all the windows.
  2. Remove the LH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  3. Remove the LH lower A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Lower Trim - LH (Remove and Install).
  4. Remove the footwell cover. See Dash Support Frame - Footwell Cover (Remove and Install).
  5. Remove the RH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  6. Remove the RH lower A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Lower Trim - LH (Remove and Install).
  7. Move the RH front seat fully forward.
  8. Remove the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  9. Disconnect MV power. See Disconnect MV Power.
  10. Remove the rear wall lower trim. See Passenger Compartment Carpet - End Item, Rear Wall Lower Trim, Soft Trim (Remove and Install).
  11. Remove the RH lower B-pillar trim. See A-B-C Post Interior Trim - B-Pillar Lower Trim - LH (Remove and Install).
  12. Remove the front header trim. See Headliner Trim - Front Header Trim (Remove and Install).
  13. Remove the rear header trim. See Headliner Trim - Rear Header Trim (Remove and Install).
  14. Remove the RH upper A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Upper Trim - LH (Remove and Install).
  15. Remove the mid IP panel. See Dash Panel - IP Mid Panel Assembly (Remove and Install).
  16. Remove the lower IP panel. See Dash Panel - Instrument Panel Lower Assembly (Remove and Install).
  17. Remove the glove box assembly. See Dash Panel - IP Glovebox Assembly (Remove and Install).
  18. Remove the RH cantrail trim. See Headliner Trim - Cantrail Trim - LH (Remove and Install).
  19. Remove the RH upper B-pillar trim. See A-B-C Post Interior Trim - B-Pillar Upper Trim - LH (Remove and Install).
  20. Release the clips (x5) and tabs (x3) that attach the RH C-pillar upper trim to the C-pillar, and then remove the trim from the vehicle.
  21. Remove the bolts (x2) and release the clips (x2) that attach the RH C-pillar ramp bracket to the vehicle, and then remove the bracket from the vehicle.
    4 Nm (2.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  22. Release the clips (x7) and datum that attach the RH 2nd row shoulder cover to the vehicle, and then remove the cover from the vehicle.
  23. Remove the RH 2nd row inboard seat back bolster. See 2nd Row Seat Assemblies - 2R Seat Back Inboard Bolster LH (Remove and Install).
  24. Remove the RH 2nd row outboard seat back bolster. See 2nd Row Seat Assemblies - 2R Seat Side Bolster LH (Remove and Install).
  25. Remove the clip that attaches the RH 2nd row seat cushion release buckle strap guide to the vehicle, and then release the guide from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Position the strap aside for access to the clip.
  26. Remove the RH B-pillar applique closeout. See Exterior Trim Fittings - Closeout - LH (Remove and Install).
  27. Remove the RH B-pillar applique. Exterior Trim Fittings - B-Pillar Applique - LH (Remove and Install).
  28. Remove the bolts (x3) and clips (x4) that attach the RH 2nd row seat back assembly to the vehicle.
    9 Nm (6.6 lbs-ft)
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not pull the seat back assembly too far away from the vehicle as there is still an electrical connector connected.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  29. Lift the RH 2nd row seat back assembly upwards and away from frame to access the electrical connector, release the connector lock and disconnect the electrical connector, and then remove the seat back assembly from the vehicle.
  30. Disconnect the electrical connectors (x3) and release the clips (x11) and plastic guide at the rear section of the RH side harness.
    Informational PurposesAn informational icon, calling your attention
    Note
    Depress the tabs on the plastic guide to release it.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the connector locks before disconnecting the electrical connectors.
  31. Release the grommet from the LH rear door harness connector at the B-pillar, and then pull the grommet back to expose the connector and harness wires.
  32. Apply gentle tension to the harness wires, and use a pick to press down on the inner tang in the top half of the harness connector.
  33. Continue to apply gentle tension to the harness wires, and use the pick to press up on the inner tang in the bottom half of the harness connector, and then disconnect the harness from the B-pillar connector.
  34. Depress the tab on the RH B-pillar door harness connector, and then push the connector inward to release it from the body.
  35. Remove the bolt that attaches the RH side harness to the vehicle at the B-pillar.
    10 Nm (7.4 lbs-ft)
  36. Release the connector locks, and then disconnect the RH side harness electrical connectors (x5) at the B-pillar.
  37. Release the clips (x9) that attach the RH side harness at the B-pillar.
  38. Disconnect the electrical connectors (x11) and release the clips (x8) at the header section of the RH side harness.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the connector locks before disconnecting the electrical connectors.
  39. Release the grommet from the LH front door harness connector at the A-pillar, and pull the grommet back to expose the connector and harness wires.
  40. Apply gentle tension to the harness wires, and use a pick to press down on the inner tang in the top half of the harness connector.
  41. Continue to apply gentle tension to the harness wires, and use the pick to press up on the inner tang in the bottom half of the harness connector, and then disconnect the harness from the A-pillar connector.
  42. Depress the tab on the RH A-pillar door harness connector, and then push the connector inward to release it from the body.
  43. Disconnect the electrical connectors (x4) and release the clips (x8) and tabs (x2) at the front section of the RH side harness.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the connector locks before disconnecting the electrical connectors.
  44. Slowly loosen the bolt that secures the locking cover to the RH controller, making sure that the cover separates from the controller squarely, and does not bind.
    Tip: Use of the following tool(s) is recommended:
    • 8 mm socket
    Informational PurposesAn informational icon, calling your attention
    Note
    The bolt is captive and the locking frame remains attached to the controller. Do not remove the locking frame from the controller.
    Informational PurposesAn informational icon, calling your attention
    Note
    If the cover binds, tighten the bolt until the locking cover is square again, then loosen the bolt while holding the cover square to the controller.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use a power tool to loosen the bolt.
    Figure 1. Rear MV controller shown; other MV controllers similar
  45. Release the harness clip, disconnect the RH side harness from the RH MV controller, and then remove the harness from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    The connector has two tabs, one on the top right side and one on the left lower side of the connector head. Both tabs must be pressed inwards for the connector head to clear the locking cover and release successfully.
    Tip: Use a pocket screwdriver to press one of the connector tabs while pressing the other tab by hand.

Install

  1. Position the RH side harness into the vehicle, connect the electrical connector to the RH MV controller, and then secure the harness clip.
    Informational PurposesAn informational icon, calling your attention
    Note
    Carefully insert the connector through the locking cover, and then gently wiggle the connector head to ensure it is correctly inserted.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the pins on the connector are aligned before fastening the locking cover bolts.
    Informational PurposesAn informational icon, calling your attention
    Note
    The connector should be slightly loose, but the tab engagement will prevent it from being disconnected.
  2. Slowly tighten the bolt that secures the locking cover to the RH MV controller, making sure that the cover is square to the controller, and does not bind.
    6 Nm (4.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    If the cover binds, loosen the bolt until the locking cover is square again, then tighten the bolt while holding the cover square to the controller.
    Tip: While tightening the bolt, press the connector into the controller to keep it square.
    Tip: Use of the following tool(s) is recommended:
    • 8 mm socket
    Figure 2. Rear MV controller shown; other MV controllers similar
  3. Connect the electrical connectors (x4) and secure the clips (x8) and tabs (x2) at the front section of the RH side harness.
    Informational PurposesAn informational icon, calling your attention
    Note
    Engage the connector locks after connecting the electrical connectors.
  4. Push the RH A-pillar door harness connector outward to secure it to the body.
  5. Connect the RH front door harness at the A-pillar, and then secure the grommet.
    Informational PurposesAn informational icon, calling your attention
    Note
    Secure the grommet, and then push inwards to secure.
    Informational PurposesAn informational icon, calling your attention
    Note
    An audible click will be heard when the connector is fully engaged.
  6. Connect the electrical connectors (x11) and secure the clips (x8) at the header section of the RH side harness.
    Informational PurposesAn informational icon, calling your attention
    Note
    Connecting the electrical connectors, and then engage the connectors locks.
  7. Connect the RH side harness electrical connectors (x5) at the B-pillar, and then engage the connector locks.
  8. Secure the clips (x9) that attach the RH side harness at the B-pillar.
  9. Install the bolt that attaches the RH side harness to the vehicle at the B-pillar.
    10 Nm (7.4 lbs-ft)
  10. Push the RH B-pillar door harness connector outward to secure it the body.
  11. Connect the RH rear door harness at B-Pillar, and then secure the grommet.
    Informational PurposesAn informational icon, calling your attention
    Note
    An audible click will be heard when the connector is fully engaged.
  12. Connect the electrical connectors (x3) and engage the connector locks, and then secure the harness clips (x11) and plastic guide at the rear section of the RH side harness.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Make sure the harness is routed correctly over the plastic guide near the curtain airbag fastener. Do not pinch the harness under the plastic guide.
    Figure 3. Correct routing
    Figure 4. Incorrect routing
  13. Install the RH B-pillar applique. Exterior Trim Fittings - B-Pillar Applique - LH (Remove and Install).
  14. Install the RH B-pillar applique closeout. See Exterior Trim Fittings - Closeout - LH (Remove and Install).
  15. Install the RH 2nd row seat back assembly. See 2nd Row Seat Assemblies - 2nd Row Seat Back Assembly - LH (Remove and Install).
  16. Install the RH 2nd row outboard seat back bolster. See 2nd Row Seat Assemblies - 2R Seat Side Bolster LH (Remove and Install).
  17. Install the RH 2nd row inboard seat back bolster. See 2nd Row Seat Assemblies - 2R Seat Back Inboard Bolster LH (Remove and Install).
  18. Position the RH 2nd row shoulder cover into the vehicle, and the engage the clips (x7) and datum that attach the shoulder cover to the vehicle.
  19. Position the RH C-pillar ramp bracket to the C-pillar, and then install the bolts (x2) and clips (x2) that attach the bracket to the C-pillar.
    4 Nm (2.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  20. Install the bolt and secure the clip that attach the LH airbag to the C-pillar ramp bracket.
    7 Nm (5.2 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  21. Position the LH C-pillar upper trim to the C-pillar, and then secure the clips (x3) and tabs (x3) that attach the trim to the C-pillar.
  22. Install the RH upper B-pillar trim. See A-B-C Post Interior Trim - B-Pillar Upper Trim - LH (Remove and Install).
  23. Install the RH cantrail trim. See Headliner Trim - Cantrail Trim - LH (Remove and Install).
  24. Install the glove box assembly. See Dash Panel - IP Glovebox Assembly (Remove and Install).
  25. Install the lower IP panel. See Dash Panel - Instrument Panel Lower Assembly (Remove and Install).
  26. Install the mid IP panel. See Dash Panel - IP Mid Panel Assembly (Remove and Install).
  27. Install the RH upper A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Upper Trim - LH (Remove and Install).
  28. Install the rear header trim. See Headliner Trim - Rear Header Trim (Remove and Install).
  29. Install the front header trim. See Headliner Trim - Front Header Trim (Remove and Install).
  30. Install the RH lower B-pillar trim. See A-B-C Post Interior Trim - B-Pillar Lower Trim - LH (Remove and Install).
  31. Install the rear wall lower trim. See Passenger Compartment Carpet - End Item, Rear Wall Lower Trim, Soft Trim (Remove and Install).
  32. Reconnect MV power. See Disconnect MV Power.
  33. Install the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  34. Restore the RH front seat back to its original position.
  35. Install the RH lower A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Lower Trim - LH (Remove and Install).
  36. Install the RH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  37. Install the footwell cover. See Dash Support Frame - Footwell Cover (Remove and Install).
  38. Install the LH lower A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Lower Trim - LH (Remove and Install).
  39. Install the LH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  40. Raise all the windows and close all the doors.