2026-04-10

Off Road Lightbar (Remove and Install)

Correction code 61010001 1.44 NOTE: Unless otherwise explicitly stated in the procedure, the correction code and FRT listed above reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure you are wearing proper PPE when performing the procedure below. NOTE: See Ergonomic Precautions for safe and healthy working practices.

Equipment:

1/4 in Dr T20 Socket
1/4 in Dr T30 Socket
Clip Prytool - 1082487-00-A
Cordless Drill
Diagonal Cutters - 1082477-04-A
Eraser Wheel - 1071510-00-A
Extension 1/4 in Dr. x 4 in - 1082344-51-A
Felt Tape
Inflatable Air Bag - 1082502-00-A
IPA Wipes
Needle Nose Pliers - 1082477-03-A
Nutsetter 1/4 in Dr. 6 in. x 10 mm Magnetic Deep
Pick Miniature Soft Grip 90 Degree Tip 6 in - 1115191-00-A
Plastic Trim Tool - 1115421-00-B
Ratchet 1/4 in Dr Flex Head - 1082442-00-A
Scissors
Scraper, Razor Blade - 1064740-00-A
Small Flat Head Screwdriver
Square Wire - 1636784-00-A
Step Stool
Tape, Painters, 1.5 in x 60 yards, Blue - 1042541-00-A
T-Handles - 1078806-00-A
Tool, Pressure Roller - 1465974-00-A
Torque Wrench, 1/4" Dr. Micrometer - 1143988-00-A
WK6 BTB Winged Scraper Set - 1080601-00-A

3M 4298 ADHESION PROMOTER PACKET - 2287304-00-A
OFFROAD LAMP FRONT TAPE ADHESIVE, 3M PT1500 - 2267112-00-A
OFFROAD LAMP REAR TAPE ADHESIVE, 3M PT1500 - 2267114-00-A
Note
These part numbers were current at the time of publication. Use the revisions listed or later, unless otherwise specified in the Parts Catalog.

2026-04-10: Updated the windshield and lightbar 3M 4298 adhesive promoter application notes for clarity purposes.
2026-04-02: Updated the LH/RH adhesive tape part numbers.
2026-03-12: Updated the steps for attaching the lightbar to the windshield using double-sided tape and brackets. Revised equipment and supplies needed.
2025-10-01: Added additional images of BETASEAL 43533 primer and BETAPRIME 5504G for clarity.
2025-05-30: Added caution to further specify how to avoid using BETASEAL 43533 on the windshield.
2025-05-20: Updated the BETASEAL 43533 primer minimum dry time note to include the maximum dry time limit (110 hours).
2025-05-07: Added caution to BETASEAL 43533 primer application step.
2025-04-30: Updated general vehicle access steps; Open/close all the doors and open/close all the windows.
2025-02-25: Added tools and consumables list at the top of the procedure for clarification. Added a new note to the windshield primer application step. Updated BETAPRIME 5504G minimum drying time to align with supplier requirements. Removed duplicate note about general cleaning requirements.
2025-02-19: Added lightbar installation video for clarification.
2025-02-13: Updated the cautions, notes, and part number for the lightbar primer application. Replaced soldering direction with B-pillar connector steps.
2025-02-03: Added urethane description and part number.
2024-12-02: Added caution to the RH roof applique reinstallation step to avoid pinching the lightbar harness.

Warning

Cybertruck electronics are powered by a 48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing MV components requires extra knowledge and care in order to avoid personal and/or vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any required MV-related training courses have been completed, as applicable.

Remove

Note

The Tesla Lightbar for Cybertruck is designed only for off road use. Tesla by law cannot install the lightbar electronics and configure the vehicle for lightbar control.

Open all the doors and open all the windows.
Disconnect Mid Voltage (MV) power. See Disconnect MV Power.
Remove the RH B-pillar applique. See Applique - B-Pillar - LH (Remove and Install).
Release the clips (x4) that attach the front end of the RH roof applique to the vehicle.
TIp
Use of the following tool(s) is recommended:

Plastic Trim Tool - 1115421-00-B
Place the inflatable airbag under the RH roof applique, and then inflate the airbag as required to partially release the applique from the vehicle for access to the roof accessory jumper harness.
TIp
Use of the following tool(s) is recommended:

Inflatable Air Bag - 1082502-00-A
Release the red locking tab and then disconnect the roof accessory jumper harness connector (X0965F) from the off road lightbar harness connector (X0965M).
Use felt tape to secure the roof accessory jumper harness connector to the vehicle.
Warning
Tesla employees are not permitted to connect or assist with the RH B-pillar connection of the Cybertruck off road lightbar harness to the roof accessory jumper harness connector. Only the customer or a third-party entity is permitted to complete the lightbar harness connection.
TIp
Use of the following tool(s) is recommended:

Felt Tape
Release the clip that attaches the off road lightbar harness connector to the vehicle body, and then disconnect the connector from the B-pillar.
Remove the roof accessory grommet plug from the vehicle, and then carefully remove the off road lightbar harness from the B-pillar through the roof accessory grommet opening.
TIp
Use of the following tool(s) is recommended:

Plastic Trim Tool - 1115421-00-B
Remove the RH body bracket and aluminum end cap from the off road lightbar.
1. Remove the bolts (x2) that attach the RH body bracket to the lightbar.
  TIp
  Use of the following tool(s) is recommended:
  
  1/4 in Dr T20 Socket
  
  Extension 1/4 in Dr. x 4 in - 1082344-51-A
  
  Ratchet 1/4 in Dr Flex Head - 1082442-00-A
2. Remove the bolt that attaches the RH body bracket to the roof of the vehicle, and then remove the bracket from the vehicle.
  TIp
  Use of the following tool(s) is recommended:
  
  1/4 in Dr T30 Socket
  
  Extension 1/4 in Dr. x 4 in - 1082344-51-A
  
  Ratchet 1/4 in Dr Flex Head - 1082442-00-A
3. Release the tab that attaches the RH aluminum end cap to the off road lightbar, and then remove the cap from the vehicle.
Release the clips (x4) that attach the front end of the LH roof applique to the vehicle.
TIp
Use of the following tool(s) is recommended:

Plastic Trim Tool - 1115421-00-B
Place the inflatable airbag under the LH roof applique, and then inflate the airbag as required to partially release the applique from the vehicle.
TIp
Use of the following tool(s) is recommended:

Inflatable Air Bag - 1082502-00-A
Repeat step 10 for the LH body bracket and aluminum end cap.
Prepare the T-handles (x2) and square wire kit as required.
Note
Cut the desired length of wire and then secure the wire onto the T-handles.
TIp
Use of the following tool(s) is recommended:

Diagonal Cutters - 1082477-04-A

Needle Nose Pliers - 1082477-03-A

Square Wire - 1636784-00-A

T-Handles - 1078806-00-A
With assistance, use the T-handles (x2) and square wire kit to carefully remove the off road lightbar from the windshield, and then remove the lightbar from the vehicle.

CAUTION
Do not damage the windshield or the lightbar harness during removal.

Note
Newer versions of the off road lightbar come equipped with double-sided tape pre-installed.

Note
The lightbar may be adhered to the windshield with urethane or double-sided tape.

Figure 1. Urethane adhesive shown for reference

Figure 2. Double-sided tape shown for reference
If present, carefully remove all urethane from the upper exterior portion of the windshield.
CAUTION
Do not damage the windshield during urethane removal.

Note
Cut the urethane flush with windshield surface.
TIp
Use of the following tool(s) is recommended:

Scraper, Razor Blade - 1064740-00-A

WK6 BTB Winged Scraper Set - 1080601-00-A
If present, carefully remove all double-sided tape residue from the upper exterior portion of the windshield.
CAUTION
Do not damage the windshield during double-sided tape removal.
TIp
Use of the following tool(s) is recommended:

Scraper, Razor Blade - 1064740-00-A

WK6 BTB Winged Scraper Set - 1080601-00-A
Carefully remove all adhesive residue from the off road lightbar.
Note
The adhesive type may vary depending on part revision build date.
TIp
Use of the following tool(s) is recommended:

Cordless Drill

Eraser Wheel - 1071510-00-A

Scraper, Razor Blade - 1064740-00-A
Use IPA wipes to clean the entire lightbar mating surface. Allow 1 minute of dry time.
TIp
Use of the following tool(s) is recommended:

IPA Wipes

Install

Use Isopropyl Alcohol (IPA) wipes to clean the upper exterior portion of the windshield. Allow 1 minute of dry time.
TIp
Use of the following tool(s) is recommended:

IPA Wipes
If not already installed, remove the protective cover from the provided blackout film tape, and then install the blackout film tape on the lightbar.

CAUTION
The blackout film tape must be installed on the lightbar prior to delivering the vehicle to the customer. Only the customer or a third-party entity is permitted to remove the blackout film tape.

Note
Position the lightbar on a level surface while applying the tape. Make sure the tape fully covers the front side of the lightbar.
Dry fit the off road lightbar on the windshield, and then apply masking tape along the lower portion of the lightbar to create a perimeter across the windshield. Remove the lightbar from the vehicle after the tape is applied.
Note
Make sure that the lightbar is properly aligned on the windshield.
TIp
Use of the following tool(s) is recommended:

Tape, Painters, 1.5 in x 60 yards, Blue - 1042541-00-A
Apply 3M 4298 adhesive promoter to the windshield on the entire perimeter of the lightbar surface area.
Note
Allow the adhesive promoter to dry for at least 1 minute before proceeding to the next step.

Note
Use two adhesive promoter wipes on the entire perimeter of the lightbar surface area on the windshield to ensure there is sufficient wetting of the adhesive promoter.

Note
All bonding surfaces must be free of impurities (dirt, dust, water, oil, grease, release agent or similar contaminants).
TIp
Use of the following tool(s) is recommended:

3M 4298 ADHESION PROMOTER PACKET - 2287304-00-A
Prepare the off road lightbar.
1. Use IPA wipes to clean the entire lightbar mating surface. Allow 1 minute of dry time.
  TIp
  Use of the following tool(s) is recommended:
  
  IPA Wipes
2. Apply 3M 4298 adhesive promoter to the lightbar on the entire perimeter of the lightbar.
  Note
  Allow the adhesive promoter to dry for at least 1 minute before proceeding to the next step.
  
  Note
  Use two adhesive promoter wipes on the entire perimeter of the lightbar to ensure there is sufficient wetting of the adhesive promoter.
  
  Note
  Newer versions of the off road lightbar come equipped with double-sided tape pre-installed.
  
  Note
  All bonding surfaces must be free of impurities (dirt, dust, water, oil, grease, release agent or similar contaminants).
  TIp
  Use of the following tool(s) is recommended:
  
  3M 4298 ADHESION PROMOTER PACKET - 2287304-00-A
3. If not already installed, apply double-sided tape across the full length of the off road lightbar on both sides of the lightbar.
  CAUTION
  Do not fully remove the adhesive backing from the double-sided tape at this time.
  
  Note
  Newer versions of the off road lightbar come equipped with double-sided tape pre-installed. If the double-sided tape is already installed on the lightbar, skip to the next step.
  
  Note
  The double-sided tape must be applied evenly across the front and rear edges of the lightbar. Do not cover the rear edge center hole of the lightbar with tape.
  TIp
  Use of the following tool(s) is recommended:
  
  OFFROAD LAMP FRONT TAPE ADHESIVE, 3M PT1500 - 2267112-00-A
  
  OFFROAD LAMP REAR TAPE ADHESIVE, 3M PT1500 - 2267114-00-A
  
  Scissors
  Figure 3. Lightbar center hole; Do not cover with tape
4. Peel back the adhesive backing from the double-sided tape as follows:
  - For 2267112-00-A tape: Peel back a small section of the adhesive backing from the tape, and then fold the adhesive backing towards the front of the lightbar to create a tab (blue area) that will be used to fully remove the adhesive backing from the tape at a later step.
  - For 2267114-00-A tape: Peel back a small section of the adhesive backing from the tape, and then fold the adhesive backing towards the rear of the lightbar to create tabs (blue and green areas) that will be used to fully remove the adhesive backing from the tape at a later step.
5. Use a pressure roller to help adhere the double-sided tape to the off road lightbar.
  TIp
  Use of the following tool(s) is recommended:
  
  Tool, Pressure Roller - 1465974-00-A
With assistance, align the upper portion of the lightbar with the upper exterior portion of the windshield, position the lightbar evenly on the windshield, and then press down on the lightbar to fully adhere the double-sided tape onto the windshield.

Note
Make sure that the double-sided tape adhesive backing tabs established previously are exposed when the lightbar is positioned on the windshield.
Install the RH body bracket and aluminum end cap.
TIp
Use of the following tool(s) is recommended:

Plastic Trim Tool - 1115421-00-B
1. Release the tabs (x6) that attach the off road lightbar RH end cap cover to the lightbar, and then remove the end cap cover from the vehicle.
2. Insert the tab on the RH aluminum end cap into the off road lightbar, and then install the end cap on the lightbar.
3. Position the RH body bracket on the vehicle, and then install the bolts (x2) that attach the body bracket to the lightbar.
  2.5 Nm (1.8 lbs-ft)
  TIp
  Use of the following tool(s) is recommended:
  
  1/4 in Dr T20 Socket
  
  Extension 1/4 in Dr. x 4 in - 1082344-51-A
  
  Ratchet 1/4 in Dr Flex Head - 1082442-00-A
Install the bolt that attaches the RH body bracket to the roof of the vehicle.
7 Nm (5.2 lbs-ft)
TIp
Use of the following tool(s) is recommended:

1/4 in Dr T30 Socket

Extension 1/4 in Dr. x 4 in - 1082344-51-A

Ratchet 1/4 in Dr Flex Head - 1082442-00-A
Repeat step 7 through step 8 for the LH body bracket and aluminum end cap.
Pull the double-sided tape adhesive backing tabs to fully remove the adhesive backing from the tape and expose the adhesive surfaces of the tape.
TIp
Use of the following tool(s) is recommended:

Pick Miniature Soft Grip 90 Degree Tip 6 in - 1115191-00-A
Starting at the center of the off road lightbar, firmly press the lightbar down against the windshield and proceed to extend outward on both the LH and RH sides of the lightbar to ensure proper adhesion of the double-sided tape.
Use IPA wipes to clean the off road lightbar and the windshield as required. Allow 1 minute of dry time.
TIp
Use of the following tool(s) is recommended:

IPA Wipes
If the off road lightbar jumper harness is present, perform the Off Road Lightbar Jumper Harness Soldering section of this procedure, and then continue to the next step.
Route the off road lightbar harness into the vehicle through the roof accessory grommet opening as required to prevent pinching or rubbing when the RH roof applique is reinstalled, and then install the roof accessory grommet plug on the vehicle.

CAUTION
Make sure that the harness is adequately supported or restrained to prevent future damage.
Position the off road lightbar harness connector on the B-pillar, and then install the clip that attaches the connector to the vehicle body.
Refer to CD-24-90-001 for Cybertruck off road lightbar harness connection instructions.

Warning
Tesla employees are not permitted to connect or assist with the RH B-pillar connection of the Cybertruck off road lightbar harness to the roof accessory jumper harness connector. Only the customer or a third-party entity is permitted to complete the lightbar harness connection.

Figure 4. Roof accessory jumper harness connector; Tesla employees are not permitted to complete this connection
Deflate and remove the inflatable airbag from the RH roof applique.
Install the tabs (x4) that attach the front end of the RH roof applique to the vehicle.

CAUTION
Make sure that the off road lightbar harness does not pinch.
Deflate and remove the inflatable airbag from the LH roof applique.
Install the tabs (x4) that attach the front end of the LH roof applique to the vehicle.
Install the RH B-pillar applique. See Applique - B-Pillar - LH (Remove and Install).
Connect MV power. See Disconnect MV Power.
Raise all the windows and close all the doors.