23/07/2024 17:25:16

Ancillary Components - Fuse, 60A, 1000VDC, Eaton EVK22-60-T (Remove and Replace)

Correction code 1630010191 1630010192 1601070121 1601070122 FRT 2.52 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  • 2024-03-29: Cleaned up topic.

Remove

  1. Remove the ancillary cover. See Ancillary Cover (Remove and Install).
  2. Inspect the HV insulating gloves.
    Informational PurposesAn informational icon, calling your attention
    Note
    Check the gloves for damage prior to use. Refer to service document TN-15-92-003 for information on inspecting HV gloves.
  3. Put on the HV insulating gloves and leather over gloves.
  4. Remove the fuse bolts (x2).
    6 Nm (4.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 8 mm socket (insulated)
  5. Remove the fuse using a fuse puller.
  6. If grease was found around the inner perimeter of the DC FC header, use a disposable towel to wipe the grease off the header and the busbar connector.
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not allow the grease to contact the busbar HV mating surfaces.

Install

  1. Install the fuse.
  2. Install the fuse bolts (x2).
    6 Nm (4.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 8 mm socket (insulated)
  3. Perform a Hioki measurement from the fuse joint to the FCC harness terminal.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform a zero adjust to Hioki meter prior to testing.
    Informational PurposesAn informational icon, calling your attention
    Note
    200𝜇Ω or less
  4. Perform a Hioki measurement from the fuse joint to the PCS harness terminal.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform zero adjust to Hioki meter prior to testing.
    Informational PurposesAn informational icon, calling your attention
    Note
    200𝜇Ω or less
  5. Install the ancillary cover. See Ancillary Cover (Remove and Install).