2026-08-09

Fuse, 60A, 1000VDC, Eaton EVK22-60-T - Ancillary (Remove and Replace)

Correction code 1630010191 1630010192 1601070121 1601070122 FRT 3.30 NOTE: Unless otherwise explicitly stated in the procedure, the correction code and its associated FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure you are wearing proper PPE when performing the procedure below. NOTE: See Ergonomic Precautions for safe and healthy working practices.

  • 2024-11-22: Added warning to NOT skip steps to remove the tonneau slats.
Warning
DO NOT SKIP the steps to remove the tonneau slats. Work on or around the ancillary bay REQUIRES the removal of the tonneau slats. Failure to remove the tonneau slats while working on or around the ancillary bay will result in conditions that may cause personal injury.
Warning
Cybertruck electronics are powered by a 48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing MV components requires extra knowledge and care in order to avoid personal and/or vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any required MV-related training courses have been completed, as applicable.
Warning
Only technicians who have been trained in High Voltage Awareness and have completed all required certification courses (if applicable) are permitted to perform this procedure. Proper personal protective equipment (PPE) and insulating HV gloves with a minimum rating of class 0 (1000V) must be worn at all times a high voltage cable, busbar, or fitting is handled. Refer to Tech Note TN-15-92-003, High Voltage Awareness Care Points for additional glove and safety information.
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components.

Remove

  1. Remove the ancillary cover. See Ancillary Cover (Remove and Install).
  2. Inspect the HV insulating gloves.
    Note
    Check the gloves for damage prior to use. Refer to service document TN-15-92-003 for information on inspecting HV gloves.
  3. Put on the HV insulating gloves and leather over gloves.
  4. Remove the fuse bolts (x2).
    6 Nm (4.4 lbs-ft)
    Tip
    Use of the following tool(s) is recommended:
    • 8 mm socket (insulated)
  5. Remove the fuse using a fuse puller.
  6. If grease was found around the inner perimeter of the DC FC header, use a disposable towel to wipe the grease off the header and the busbar connector.
    Note
    Do not allow the grease to contact the busbar HV mating surfaces.

Install

  1. Install the fuse.
  2. Install the fuse bolts (x2).
    6 Nm (4.4 lbs-ft)
    Tip
    Use of the following tool(s) is recommended:
    • 8 mm socket (insulated)
  3. Perform a Hioki measurement from the fuse joint to the FCC harness terminal.
    Note
    Perform a zero adjust to Hioki meter prior to testing.
    Note
    200𝜇Ω or less
  4. Perform a Hioki measurement from the fuse joint to the PCS harness terminal.
    Note
    Perform zero adjust to Hioki meter prior to testing.
    Note
    200𝜇Ω or less
  5. Install the ancillary cover. See Ancillary Cover (Remove and Install).