07/03/2024 09:50:27

Basecamp (Retrofit)

Correction code S018990002 FRT 0.30 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2024-03-05: Added basecamp retrofit kit box hardware installation steps.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Open the LH front door.
  2. Lower the LH front window.
  3. Use the touchscreen to set the air suspension ride height to “Low".
    Informational PurposesAn informational icon, calling your attention
    Note
    Press and hold the brake pedal while performing this routine.
  4. Close the LH front door.
  5. Open the tonneau cover.
  6. Open the tailgate.
  7. Prepare the L-track brackets (x3) and the R-track brackets (x3) for installation.
    Informational PurposesAn informational icon, calling your attention
    Note
    The L-track brackets are numbered L1-L3, and the R-track brackets are numbered R1-R3.
    Informational PurposesAn informational icon, calling your attention
    Note
    The L1-L3 and R1-R3 track bracket number markings are displayed on the backside of the brackets to indicate proper installation positions on the LH and RH truck bed side walls. The track brackets are not interchangeable.
    Figure 1. All contents of Basecamp, brackets and fasteners in bag
    Figure 2. LH shown; RH similar
    Figure 3. RH shown; LH similar
    Figure 4. Backside of all brackets indicate installation positions
  8. Position the R1-track bracket on the vehicle with the open side facing upward, and then partially loosen the bolts (x2) that attach the bracket to the R-track enough to allow the locking collars (x2) to engage the R-track.
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not fully remove the bolts or locking collars from the bracket.
    Tip: Use of the following tool(s) is recommended:
    • Mini Ratchet Bit Set - 1450424-00-A
    • Torx T25 bit
    Figure 5. RH shown; LH similar
  9. Position the R1-track bracket locking collars (x2) inside the R-track, slide the bracket fully rearwards, and then tighten the bolts (x2) that attach the bracket to vehicle.
    3.5 Nm (2.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the bracket is positioned fully rearward before tightening bolts.
    Tip: Use of the following tool(s) is recommended:
    • Mini Ratchet Bit Set - 1450424-00-A
    • Torque Wrench 1/4in Dr Hexagon - 1060071-00-A
    • Torx T25 bit
    • Torx T25 socket
    Figure 6. RH shown; LH similar
    Figure 7. RH shown; LH similar
    Figure 8. RH shown; LH similar
  10. Position the R3-track bracket on the vehicle with the open side facing upward, and then partially loosen the bolts (x2) that attach the bracket to the R-track enough to allow the locking collars (x2) to engage the R-track.
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not fully remove the bolts or locking collars from the bracket.
    Tip: Use of the following tool(s) is recommended:
    • Mini Ratchet Bit Set - 1450424-00-A
    • Torx T25 bit
    Figure 9. RH shown; LH similar
  11. Position the R3-track bracket locking collars (x2) inside the R-track, slide the bracket fully forwards, and then tighten the bolts (x2) that attach the bracket to vehicle.
    3.5 Nm (2.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the bracket is positioned fully forward before tightening bolts.
    Tip: Use of the following tool(s) is recommended:
    • Mini Ratchet Bit Set - 1450424-00-A
    • Torque Wrench 1/4in Dr Hexagon - 1060071-00-A
    • Torx T25 bit
    • Torx T25 socket
    Figure 10. RH shown; LH similar
    Figure 11. RH shown; LH similar
  12. Position the R2-track bracket on the vehicle with the open side facing upward, and then partially loosen the bolts (x2) that attach the bracket to the R-track enough to allow the locking collars (x2) to engage the R-track.
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not fully remove the bolts or locking collars from the bracket.
    Tip: Use of the following tool(s) is recommended:
    • Mini Ratchet Bit Set - 1450424-00-A
    • Torx T25 bit
    Figure 12. RH shown; LH similar
    Figure 13. RH shown; LH similar
  13. Position the R2-track bracket locking collars (x2) inside the R-track, and then slide the bracket forward or rearward as required until 17 fully exposed R-track holes are between the R2-track bracket and R3-track bracket, and 18 fully exposed R-track holes are between the R2-track bracket and R1-track bracket. Tighten the bolts (x2) that attach the bracket to vehicle.
    3.5 Nm (2.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the R2-track bracket is positioned correctly between the R1-track bracket and R3-track bracket before tightening bolts.
    Tip: Use of the following tool(s) is recommended:
    • Mini Ratchet Bit Set - 1450424-00-A
    • Torque Wrench 1/4in Dr Hexagon - 1060071-00-A
    • Torx T25 bit
    • Torx T25 socket
    Figure 14. RH shown; LH similar
    Figure 15. RH shown; LH similar
  14. Repeat step 8 through step 13 for the L-track brackets (x3).
  15. Make sure the spring loaded locks on the fishmouth brackets (x2) operate smoothly and full range of motion is easily actuated.
    Informational PurposesAn informational icon, calling your attention
    Note
    All original tonneau applique parts removed from the vehicle must be stored in the retrofit kit box and returned to the customer once the basecamp retrofit is complete.
  16. Remove the bolts (x2) that attach the tonneau applique to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Place the original bolts in the retrofit kit box.
    Tip: Use of the following tool(s) is recommended:
    • 4 in extension
    • Flex head ratchet/flex head torque wrench
    • Torx T30 socket
  17. Release the tonneau applique locking clips (x2), firmly pull the applique rear edge upward to release the applique from the snapclips (x2), and then remove the applique from the vehicle.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Place the applique on a protective surface to avoid any damage to the exterior of the applique.
  18. Remove the bolts (x4) that attach the tonneau applique fishmouth brackets (x2) to the applique, and then remove the brackets from the applique. Clean the applique threads of any residual metallic debris once the brackets are removed from the applique.
    Informational PurposesAn informational icon, calling your attention
    Note
    Place the original brackets in the retrofit kit box.
    Tip: Use of the following tool(s) is recommended:
    • 2 in extension
    • Mini Ratchet Bit Set - 1450424-00-A
    • Torx T30 socket
  19. Position the basecamp tonneau applique fishmouth brackets (x2) on the applique, and then install the bolts (x4) that attach the brackets to the applique.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    The basecamp brackets are located in the retrofit kit box.
    Tip: Use of the following tool(s) is recommended:
    • 2 in extension
    • Mini Ratchet Bit Set - 1450424-00-A
    • Torque Wrench 1/4in Dr Hexagon - 1060071-00-A
    • Torx T30 socket
  20. Measure and record the height of the original tonneau applique snapclips (x2), and then remove the snapclips from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Place the original snapclips in the retrofit kit box.
  21. Install the basecamp tonneau applique snapclips (x2) on the vehicle, and then adjust the basecamp snapclips to the height recorded for the original snapclips (x2).
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the snapclips are positioned with the clip opening facing inboard.
    Informational PurposesAn informational icon, calling your attention
    Note
    The basecamp snapclips are located in the retrofit kit box.
  22. Position the tonneau applique on the vehicle, align the applique with the basecamp snapclips (x2), and then push the applique downward to engage the spring loaded locks (x2) on the fishmouth brackets (x2) and the snapclips that attach the applique to the tonneau corner rails.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the spring loaded locks on the fishmouth brackets are fully engaged and the snapclips secure the rear side of the applique to the vehicle.
  23. Measure the gap between the tonneau slats and the tonneau applique across the LH, middle, and RH sections of the applique. The gap must be between 1.5 mm to 2 mm.
    Tip: Use of the following tool(s) is recommended:
    • Body Gap and Flush Tool - 1588903-00-A
    1. If the gap between the tonneau slats and the tonneau applique is not between 1.5 mm to 2 mm across the LH, middle, and RH sections of the applique, remove the applique from the vehicle, and then adjust the basecamp snapclips (x2) as required until the desired gap is achieved.
  24. Position the basecamp on the tailgate with the strap locks (x2) and logo facing rearward, and then lift the basecamp in the upright position with the strap locks and logo facing downward.
  25. Install the basecamp on the vehicle.
    1. Position the basecamp on the L3-track bracket and R3-track bracket, and then carefully slide the basecamp towards the front of the truck bed to engage the tabs (x2) that attach the basecamp to the brackets.
      Figure 16. RH shown; LH similar
    2. Once the tabs (x2) that attach the basecamp to the L3-track bracket and R3-track bracket are installed, position the basecamp on the L2-track bracket and R2-track bracket.
  26. Install the bolts (x2) that attach the basecamp to the L2-track bracket and R2-track bracket.
    3.5 Nm (2.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Align the L2-track bracket and R2-track bracket machined holes with the openings located at the lower rearward-facing corners of the basecamp.
    Tip: Use of the following tool(s) is recommended:
    • Flashlight LED
    • Mini Ratchet Bit Set - 1450424-00-A
    • Torque Wrench 1/4in Dr Hexagon - 1060071-00-A
    • Torx T25 bit
    • Torx T25 socket
  27. Close the tailgate.
  28. Close the tonneau cover.
  29. Raise the LH front window.
  30. Close the LH front door.
  31. Provide the retrofit kit box and the original tonneau applique hardware to the customer once the retrofit procedure is complete.