21/05/2024 08:42:31

Closure Panels - Assembly - Fender - Left (Remove and Replace)

Correction code 1010025082 1010025092 FRT 0.60 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Warning

This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Open LH front door

Note
Push LH B-pillar door trigger to release
Lower both LH side windows
Open LH rear door

Note
Push LH C-pillar door trigger to release
Open powered front trunk

Note
Via exterior switch or UI
Remove rear underhood apron

Note
9x clips
Remove frunk assembly

Note
6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Remove bolt covers from frunk floor, Remove washer fluid cap by gently prying upwards, Rotate bumpstops counter clockwise to release, the 25mm socket from PT Sensor kit can be used, Avoid straining emergency frunk release connector
Remove LH underhood apron

Note
3x clips
Remove nut securing LH front outer cantrail

Note
1x nut, 8mm, 4 Nm
Remove LH header seal

Note
Seal begins at front quarter glass and ends at C-pillar applique, Pull outwards to release
Remove screws securing LH cantrail

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8x screws, T20, 2.5 Nm
Remove LH roof rail trim

Note
11x clips, Recommend assistance, Place on padded surface
Remove LH front fender flare cover

Note
11x clips, 3x datums, 1x connector, Release all clips then repeater connector before removal, Camera harness is very short, Ensure excess force is not exerted on harness
Release LH front wheel liner from fender flare carrier

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10x push clips
Remove LH front fore fender flare carrier

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6x bolts, 10mm, 6 Nm, 1x connector, LH front BLE module is slotted into the fender flare carrier and will be removed with the assembly after disconnection, Release locking tab
Remove LH front aft fender flare carrier

Note
3x bolts, 10mm, 6 Nm
Release harness from LH front fender

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2x clips
Remove bolts securing LH front fender to A-pillar

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3x bolts, 13mm, 30 Nm, Open and close door as required for access, Ratcheting wrench aids in access for removal
Remove bolts securing LH front fender onto upper fender beam

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2x bolts, 13mm, 30 Nm
Remove LH front fender

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Open and close front door as needed for clearance, Place on a padded surface
Remove LH fender baffle

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3x clips
Install LH fender baffle

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3x clips
Install LH front fender

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Position LH front fender onto vehicle for installation
Install bolts securing LH front fender onto upper fender beam

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2x bolts, 13mm, 30 Nm
Install bolts securing LH front fender to A-pillar

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3x bolts, 13mm, 30 Nm, Open and close door as required for access
Install harness onto LH front fender

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2x clips
Install LH Front aft fender flare carrier

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3x bolts, 10mm, 6 Nm
Install LH Front fore fender flare carrier

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6x bolts, 10mm, 6 Nm, 1x connector, Ensure BLE connector is accesible, Engage locking tab
Install clips securing LH front wheel liner to fender flare carrier

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10x push clips
Install LH front fender flare cover

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11x clips, 3x datums, 1x connector, Make camera connection before flare installation, Ensure excess force is not exerted on camera harness, Replace any missing or damaged clips
Install LH roof rail trim

Note
11x clips, Replace any missing or damaged clips, Recommend assistance
Install screws securing LH cantrail

Note
8x screws, T20, 2.5 Nm
Install LH header seal

Note
Start from front quarter glass working seal into groove by pushing inwards
Install nut securing LH front outer cantrail

Note
1x nut, 10mm, 4 Nm
Install LH underhood apron

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3x clips, Replace any missing or damaged clips
Install frunk assembly

Note
6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions
Install rear underhood apron

Note
9x clips, Adjust windshield seal as required
Close powered front trunk

Note
Via exterior switch or UI
Close LH rear door
Place vehicle in service mode

Note
Via UI > Controls > Software, Touch and hold "Cybertruck" for 2 seconds then release, Use screen keyboard to type "service" into dialog box then select OK
Unlock vehicle gateway

Note
After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information
Clear camera calibration via Service UI

Note
Via UI > Driver Assist > Cameras > Clear Camera Calibration > Camera Input > ForwardFacing > Run
Exit Service Mode

Note
Via UI > Service > Exit, Press and hold "Exit Service Mode" button
Raise both LH side windows
Close LH front door