23/07/2024 17:34:33

SuperManifold - EXV4.5/VCV Coil (Remove and Replace)

Correction code NA NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Warning
Cybertruck electronics are powered by a 48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing MV components requires extra knowledge and care in order to avoid personal and/or vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any required MV-related training courses have been completed, as applicable.
  1. Open LH front door
    Informational PurposesAn informational icon, calling your attention
    Note
    Push LH B-pillar door trigger to release
  2. Lower LH front window
  3. Place vehicle in service mode
    Informational PurposesAn informational icon, calling your attention
    Note
    Via UI > Controls > Software, Touch and hold "Cybertruck" for 2 seconds then release, Use screen keyboard to type "service" into dialog box then select OK
  4. Open powered front trunk
    Informational PurposesAn informational icon, calling your attention
    Note
    Via exterior switch or UI
  5. Remove rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips
  6. Power down vehicle via UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off
  7. Unlock fireman's loop connector and disconnect, Slide eCPA to left on the MV battery connector then lift lever to release
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Unlock fireman's loop connector and disconnect, Release eCPA by pushing down to unlock and slide red locking tab to left, Wait 2 minutes for electrical circuits to discharge before disconnecting modules
  8. Remove frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions
  9. Remove supermanifold controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x harness clip, 3x bolts, 8mm, 4 Nm, Release locking features
  10. Release supermanifold harness bracket and valve coils
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors, 3x bolts, 8mm, 8 Nm, Remove bolts then release four connectors indicated in image, Pull bracket away ensuring all valve coils remain with bracket excluding one valve coil closest to dessicant plug, Pivot harness bracket and coils to side, Ensure coil seals remain on valve cores
  11. Remove valve coil from supermanifold harness bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x tabs, Release tabs then release connector to remove valve coil, Refer to image for valve coil locations, Release locking tab
  12. Install valve coil to supermanifold harness bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 4x tabs, Secure connector then secure tabs, Refer to image for valve coil locations, Engage locking tabs
  13. Install supermanifold harness bracket and coils
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors, 3x bolts, 8mm, 8 Nm, Position supermanifold harness bracket and coils onto valve cores, Rotate coils as required for alignment, Ensure coil seals are all in place, Engage locking tabs
  14. Install supermanifold controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x harness clip, 3x bolts, 8mm, 4 Nm, Engage locking features
  15. Slide eCPA to the right and ensure it is seated against the black lever, Connect fireman's loop 20 seconds after eCPA engagement
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Slide and secure red locking tab on top of release lever, Lock fireman's loop connection, If power cycling vehicle ensure at least 60 seconds has passed since powering down
  16. Perform Thermal Performance through the UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed, if thermal test fails follow https://toolbox.teslamotors.com/articles/206000
  17. Exit Service Mode
    Informational PurposesAn informational icon, calling your attention
    Note
    Via UI > Service > Exit, Press and hold "Exit Service Mode" button
  18. Install frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions
  19. Install rear underhood apron
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    Note
    9x clips, Adjust windshield seal as required
  20. Close powered front trunk
    Informational PurposesAn informational icon, calling your attention
    Note
    Via exterior switch or UI
  21. Raise LH front window
  22. Close LH front door