15/01/2025 10:39:46
SuperManifold - LCCR Filter (Remove and Replace)
Correction code NA NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
- 2025-01-15: Updated entire procedure to latest validation.
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
Warning
Cybertruck electronics are powered by a
48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing
MV components requires extra knowledge and care in order to avoid personal and/or
vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any required
MV-related training courses have been completed, as applicable.
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This procedure requires Refrigerant evacuation and recharge, please add specific
evacuation and recharge correction code as needed
Note18200102,18033302,18033305,18200122**Always use this Step ID**
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Set up AC machine
NoteTouch time only, Connect to power, Turn power switch on
- Open the LH front door and lower the LH front window.
- Raise and support the vehicle. See Raise Vehicle - 2 Post Lift.
- Place the vehicle into Service Mode. See Service Mode.
- Unlock the vehicle Gateway. See Gateway (Unlock).
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Navigate to Refrigerant System through UI
NoteSelect Service Mode > Thermal > Refrigerant System
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Select "Start Thermal Fill Drain (Coolant and Refrigerant)" through UI
NoteAllow routine to complete, ensure routine is successful
- Remove the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
- Disconnect MV power. See Disconnect MV Power.
- Remove the frunk assembly. See Frunk Assembly (Remove and Install).
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Remove caps from low side and high side AC ports
Note2x caps
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Connect A/C hoses to ports
NotePull back frunk wall if installed to access low side port
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Perform refrigerant system recovery
NoteNote or print the amount of refrigerant and oil recovered, If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart in toolbox article 353700
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Remove AC hoses from vehicle
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Raise vehicle fully
NoteSet to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
- Remove the front aeroshield. See Undertray - Front Aeroshield (Remove and Install).
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Place coolant catcher below RH front of vehicle
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Lower vehicle until tires are touching the ground
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
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Disconnect the powertrain bypass hose, radiator outlet hose, radiator inlet hose from
the Supermanifold
Note3x spring clips, This will drain the coolant reservoir
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Remove supermanifold controller
Note2x connectors, 1x harness clip, 3x bolts, 8mm, 4 Nm, Release locking features
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Release supermanifold harness bracket and valve coils
Note4x connectors, 3x bolts, 8mm, 8 Nm, Remove bolts then release four connectors indicated in image, Pull bracket away ensuring all valve coils remain with bracket excluding one valve coil closest to dessicant plug, Pivot harness bracket and coils to side, Ensure coil seals remain on valve cores
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Remove LCCR assembly
Note4x nuts, 8mm, 7 Nm, Be extremely cautious to avoid coolant from upper ports entering lower refrigerant ports of supermanifold or LCCR assembly, If any coils remained on supermanifold then remove as required for fastener access
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Remove LCCR filter
NotePull upward to release, LCCR filter is black, Ensure only black filter is present
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Install LCCR filter
NotePush inward until upper lip is flush, LCCR filter is black, Ensure only black filter is installed
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Install LCCR assembly
Note4x nuts, 8mm, 7 Nm, Reinstall coil(s) if any removed, Lubricate LCCR refrigerant o-rings with RB100EV POE oil
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Reconnect AC hoses to vehicle
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Perform system vacuum and refrigerant refill
NoteSelect 20 mins of Vacuum, Recharge refrigerant to car's specs, add oil quantity as needed, select both HP and LP for charging
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Remove AC hoses from vehicle
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Install supermanifold harness bracket and coils
Note4x connectors, 3x bolts, 8mm, 8 Nm, Position supermanifold harness bracket and coils onto valve cores, Rotate coils as required for alignment, Ensure coil seals are all in place, Engage locking tabs
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Install supermanifold controller
Note2x connectors, 1x harness clip, 3x bolts, 8mm, 4 Nm, Engage locking features
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Secure powertrain bypass hose, radiator outlet hose, and radiator inlet hose to
Supermanifold
Note3x spring clips, Ensure all hoses are fully engaged with a push-pull-push test
- Perform cooling system vacuum refill. See Cooling System (Vacuum Refill).
- Install the front aeroshield. See Undertray - Front Aeroshield (Remove and Install).
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Lower vehicle until tires are touching the ground
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
- Reconnect MV power. See Disconnect MV Power.
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Navigate to Refrigerant System through UI
NoteSelect Service Mode > Thermal > Refrigerant System
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Run ODIN routine
PROC_EGGRIGHT3_X_THERMAL-FILL-DRAIN-STOPvia Toolbox: (link)via Service Mode: Thermal ➜ Actions ➜ Stop Thermal Fill/Drainvia Service Mode Plus:
- Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
- Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
- Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
- Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
- Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
- Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
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Perform Heat Pump Commissioning through UI
NoteSelect Thermal > Sensors and Valves > Run Heat Pump Commissioning, click Run, close once routine is passed
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Install caps onto AC ports
Note2x caps
- Exit Service Mode. See Service Mode.
- Install the frunk assembly. See Frunk Assembly (Remove and Install).
- Install the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
- Remove the vehicle from the lift. See Raise Vehicle - 2 Post Lift.
- Raise the LH front window and close the LH front door.
-
This procedure requires Refrigerant evacuation and recharge, please add specific
evacuation and recharge correction code as needed
Note18200102,18033302,18033305,18200122**Always use this Step ID**