25/09/2024 10:11:39

Tonneau Slat Assembly - Slat System - Tonneau (Rework)

Correction code 1120122007 FRT 1.02 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Procedure

  1. Close the tonneau cover.
  2. Inspect Water Management slat.
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    Note
    If any gap is present in the fore/aft space between the tonneau applique and Water Management slat, continue the rework to remove 2 chain links and add 2 slats to close the gap.
  3. Remove the tonneau slat assembly. See Slat System - Tonneau (Remove and Install).
  4. Remove the crosscar fixation tubes (x3).
    Informational PurposesAn informational icon, calling your attention
    Note
    The last tube at the water management slat will be removed at a later step.
  5. Insert 2 inflatable bags under the tonneau slats at the tonneau transfer frame crossbar.
  6. Remove the LH Water Management slat bolts, rollers, and Tonneau Service Kit. Repeat this step for the RH side.
    Informational PurposesAn informational icon, calling your attention
    Note
    2x slat bolts, 2x sleeves, 4x rollers, 1x Y-React Clip. Carefully pull outwards to release slat bolts from slats.
    Figure 1. LH shown; RH similar
    Figure 2. LH shown; RH similar
  7. Slide the Water Management slat away from the slat assembly to release it, and then remove the Water Management slat from the assembly.
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    Note
    The chain links will come with the slat.
  8. Remove the fixation tube at the Water Management slat.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the first roller of the chain at the Water Management slat. The pin is an interference fit into the Water Management slat bushing and requires a clip prytool to move outboard. Do not fully remove the pin. Move the pin outboard enough to release the fixation tube, and then reset it back to the original position.
  9. Remove the last 2 links of the LH chain. Repeat this step for the RH side.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use the tonneau removal tool (PN: 1996616-00-A) to release the roller bolt from the chain bushing. Remove the bushing and last 2 chain slats. Discard the bushing after removal.
    Figure 3. LH shown; RH similar
    Figure 4. LH shown; RH similar
  10. Install new chain bushings into the last LH and RH link pins.
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    Note
    Perform pull-push-pull test to ensure complete engagement, and that the bushing locks to the pins.
  11. Assemble the 2 slat kits.
    Informational PurposesAn informational icon, calling your attention
    Note
    Apply silicon lubrication onto the tonneau sealing slat to ease installation. Position the bushing slat to match the slat hinge opening, and then slide the bushing into position. Repeat for the second slat.
  12. Install the assembled 2 slat kit into the beginning of the tonneau slat assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Apply silicon lubrication onto the tonneau sealing slat to ease installation. Position the bushing slat to match slat hinge opening, and then slide it into position.
  13. Install the Water Management slat with the tonneau chain.
    Informational PurposesAn informational icon, calling your attention
    Note
    Apply silicon lubrication onto the tonneau sealing slat to ease installation. Position the bushing slat to match slat hinge opening, and then slide it into position.
  14. Install the RH mid slat and Water Management slat bolt, roller, and Tonneau Service Kit. Repeat this step for the LH side.
    Informational PurposesAn informational icon, calling your attention
    Note
    4x slat bolts, 4x sleeves, 8x rollers, 2x Y-React Clips. Insert the slat bolts into the slats until they are fully engaged.
    Figure 5. RH shown; LH similar
    Figure 6. RH shown; LH similar
  15. Install the crosscar fixation tubes (x4).
    Informational PurposesAn informational icon, calling your attention
    Note
    From the Water Management Slat, space 3 chain bushings for backlite opening when the tonneau is closed. Skip one chain bushing for the next tube, then install consecutive tubes. Temporarily secure the tubes with masking tape. Remove the tape upon installation of the chain.
  16. Install the tonneau slat assembly. See Slat System - Tonneau (Remove and Install).
  17. On the vehicle touchscreen, navigate to UI > Closures > Tonneau > Calibrate Tonneau to run the Tonneau Calibration routine.
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    Note
    Allow the routine to complete. The tonneau will move while the routine running.
  18. Close the tonneau cover.
  19. Confirm there is no gap present between the tonneau cover and the tonneau applique.
    Informational PurposesAn informational icon, calling your attention
    Note
    Confirm no gap present fore/aft and top of slat to bottom of seal.
  20. Exit Service Mode. See Service Mode.
  21. Raise the LH front window and close the LH front door.