2026-08-09

Tonneau Motor Assembly - LH (Standard) (Remove and Install)

Correction code NEW NOTE: Unless otherwise explicitly stated in the procedure, the correction code and its associated FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure you are wearing proper PPE when performing the procedure below. NOTE: See Ergonomic Precautions for safe and healthy working practices.

Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components.
  • 2026-05-08: Released new procedure.
  1. Open tonneau cover
    Note
    Press forward arrow on LH bed rail
  2. Open tailgate
    Note
    Press button to release, Use manual release as necessary
  3. Remove fastener covers from bed floor assembly
    Note
    14x covers
  4. Remove bed floor assembly
    Note
    12x short bolts, 15mm, 56 Nm, 2x long bolts, 15mm, 46Nm, Lift front edge with trim tool then remove panel, Recommend assistance
  5. Remove LH sail applique
    Note
    9x clips, 6x double-sided tape strips, 1x connector, 1x harness clip, Lift rear edge first to remove connector and harness clip, Remove double-sided tape from applique and bed side, Remove any remaining adhesive with IPA wipes, Discard sail applique after removal, If superseded sail applique is present then discard and install latest revision
  6. Remove LH tonneau water management seal
    Note
    1x clip, Pull away from rail to release from groove
  7. Remove LH upper bed side wall assembly
    Note
    8x clips, Start from rear, Lift tonneau seal as required. Pull from the bottom downwards.
  8. Remove LH bed closeout panel
    Note
    6x clips, 1x tab, Release LH tailgate cable by disengaging lock spring from bolt and sliding cable eyelet off to allow removal of bed closeout panel from vehicle
  9. Remove LH lower bed side wall
    Note
    1x bolt, 15mm, 46 Nm, 2x bolts, T45, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 3x connectorsRelease locking tabs, Disconnect bed outlet connectors from bed side wall and ground strap, 1x bolt, 10mm, 10 Nm, 2x connectors, Release locking tabs, Slide lock to release.
  10. Remove LH tonneau motor
    Note
    1x connector, 2x bolts, 10mm, 11 Nm
  11. Install LH tonneau motor
    Note
    1x connector, 2x bolts, 10mm, 11 Nm
  12. Install LH lower bed side wall
    Note
    1x bolt, 15mm, 46 Nm, 2x bolts, 13mm, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Secure locking tabs, Connect bed outlet connectors onto bed side wall and ground strap, 1x bolt, 10mm, 10 Nm, 2x connectors, Secure locking tabs, Slide lock to secure, Recommend assistance
  13. Install LH bed closeout panel
    Note
    6x clips, 1x tab, Secure LH tailgate cable once closeout installed
  14. Install LH upper bed side wall assembly
    Note
    8x clips, Replace any missing or damaged clips, Lift tonneau seal as required
  15. Install LH tonneau water management seal
    Note
    1x clip, Push seal into rail groove
  16. Clean LH tonneau rail surface
    Note
    Remove any adhesive tape remaining, Use a cordless drill with eraser wheel attachment for ease adhesive residue removal, Wipe surface with IPA wipes, Allow IPA to dry for 1 minute
  17. Install LH sail applique
    Note
    "9x clips, 6x double-sided tape strips, 1x connector, 1x harness clip, 1x push nut, Install new LH sail applique, Do not remove forward section of double-sided tape backing until push nut is installed, Position applique, Partially lift applique to install push nut securing applique onto body, Connect and secure switch harness then secure rear of applique, Wet out urethane adhesive sections with roller, If superseded sail applique is present then discard and install latest revision
  18. Install bed floor assembly
    Note
    12x short bolts, 15mm, 56 Nm, 2x long bolts, 15mm, 46Nm, Recommend assistance
  19. Install fastener covers onto bed floor assembly
    Note
    14x covers
  20. Close tonneau cover
  21. Close tailgate