2026-08-09

Door - Charge Port (Remove and Install)

Correction code 4401024031 FRT 0.30 NOTE: Unless otherwise explicitly stated in the procedure, the correction code and its associated FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure you are wearing proper PPE when performing the procedure below. NOTE: See Ergonomic Precautions for safe and healthy working practices.

Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components.

Remove

  1. Open the LH front door and lower the LH front window.
  2. Place the vehicle into Service Mode via the UI. See Service Mode.
  3. Open the charge port door.
  4. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Install).
  5. Disconnect MV power. See Mid-Voltage Power (Disconnect and Connect) (Modify).
  6. Remove the LH rear fore fender flare. See Fender Flare - Fore - Rear - LH (Remove and Install).
  7. Remove the LH rear aft fender flare. See Fender Flare - Aft - Rear - LH (Remove and Install).
  8. Remove the LH rear aft fender flare carrier. See Carrier - Fender Flare - Aft - Rear - LH (Remove and Install).
  9. Remove the LH rear fore fender flare carrier. See Carrier - Fender Flare - Fore - Rear - LH (Remove and Install).
  10. Remove the bolt that attaches the chargeport door to the vehicle, and then release the chargeport door from the vehicle.
    6 Nm (4.4 lbs-ft)
    Note
    Rotate the chargeport door up and out of the sail to release it.
    Tip
    Use of the following tool(s) is recommended:
    • 10 mm socket
  11. Release the connector lock, disconnect the electrical connector, and then remove the chargeport door from the vehicle.

Install

  1. Position the chargeport door to the vehicle, connect the electrical connector and engage the connector lock.
  2. Install the chargeport door to the vehicle, and then install the bolt that attaches the chargeport door to the vehicle.
    6 Nm (4.4 lbs-ft)
    Tip
    Use of the following tool(s) is recommended:
    • 10 mm socket
  3. Install the LH rear fore fender flare carrier. See Carrier - Fender Flare - Fore - Rear - LH (Remove and Install).
  4. Install the LH rear aft fender flare carrier. See Carrier - Fender Flare - Aft - Rear - LH (Remove and Install).
  5. Install the LH rear aft fender flare. See Fender Flare - Aft - Rear - LH (Remove and Install).
  6. Install the LH rear fore fender flare. See Fender Flare - Fore - Rear - LH (Remove and Install).
  7. Connect MV power. See Mid-Voltage Power (Disconnect and Connect) (Modify).
  8. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Install).
  9. Exit Service Mode. See Service Mode.
  10. Raise the LH front window and close the LH front door.