2026-04-07
Slat System - Tonneau (Remove and Replace)
Correction code
1120122092
1.08
NOTE: Unless otherwise explicitly stated in the procedure, the correction code and FRT listed above reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.
NOTE: See Flat Rate Times to learn more about FRTs and how they are created.
NOTE: See Personal Protection to make sure you
are wearing proper PPE when performing the procedure below.
NOTE: See Ergonomic Precautions for safe and healthy working practices.
Warning
This procedure is a DRAFT.
Although it has been validated, Warnings and Cautions might be missing. Follow safety
requirements and use extreme caution when working on or near High Voltage systems and
components.
- 2025-12-16: Released new procedure.
- Open the LH front door and lower the LH front window.
- Place the vehicle into Service Mode. See Service Mode.
- Open the tailgate.
- Open the tonneau cover.
- Remove the LH sail applique. See Sail Applique - LH (Remove and Replace).
- Remove the LH tonneau water management seal. See Water Management Seal - LH - Center - Tonneau (Remove and Install).
- Remove the LH rear lamp closeout applique. See Applique - Closeout - Lamp - Rear - LH (Remove and Install).
-
Remove LH tonneau hard stop
Note3x bolts, 10mm, 9 Nm
-
Remove LH tonneau slip datum bracket
- Remove the LH tailgate bumpstop. See Bumpstop - Tailgate (Remove and Install).
- Remove the RH sail applique. See Sail Applique - RH (Remove and Replace).
- Remove the RH tonneau water management seal. See Water Management Seal - LH - Center - Tonneau (Remove and Install).
- Remove the RH rear lamp closeout applique. See Applique - Closeout - Lamp - Rear - LH (Remove and Install).
-
Remove RH tonneau hard stop
Note3x bolts, 10mm, 9 Nm
-
Remove RH tonneau slip datum bracket
-
Remove RH tailgate bumpstop
Note1x datum, Rotate and release
-
Install tonneau transfer frame onto powertrain table
Note4x bolts, 4x nuts, Frame TPN: 1999662-00-A
-
Position tonneau transfer frame onto tonneau bed rails
NoteConnect air supply, Raise and adjust angle on powertrain table as needed, Frame TPN: 1999662-00-A
-
Align and secure tonneau transfer frame onto tonneau bed rails
Note2x pins, Frame TPN: 1999662-00-A
-
Connect tonneau switch connector
Note1x connector, Position LH sail applique onto bed
-
Release tonneau chain from motors
NoteRecommend assistance, Press close button until both motors have audibly released all links, Frame TPN: 1999662-00-A
-
Secure tonneau floating slats
NoteSlats must be secured to prevent breakdown or shifting, Use tape or bungees as needed
-
Manually guide remaining tonneau slats and chain out of bed rails
NoteRecommend assistance, 2x pins, Remove pins then move powertrain table away from vehicle and guide slats out, Frame TPN: 1999662-00-A
-
Remove tonneau slats system from tonneau transfer frame
Noteassistance required
-
Prepare tonneau slate system for installation
Noteassistance required, removed slate system from packaging and place on the ground, take care to not damage the finish of the slats
-
Install new tonneau slats system on to
tonneau transfer frame
Noteassistances required
-
Position tonneau transfer frame onto tonneau bed rails
NoteLay tonneau chain on tailgate and secure ends to prevent breakdown or shifting, Use tape or bungees as needed, Connect air supply, Raise and adjust angle on powertrain table as needed, Frame TPN: 1999662-00-A
-
Manually guide remaining tonneau slats and chain onto bed rails
NoteRecommend assistance, 2x pins, Evenly guide slats in then install pins, Monitor Y reaction clips entering bed rails and ensure clips do not bind, Monitor slats during install and ensure all are squared during install, Adjust as needed, Frame TPN: 1999662-00-A
-
Release tonneau floating slats
NoteSlats must be secured to prevent breakdown, Use tape or bungees as needed
-
Secure tonneau chain onto motors
NoteRecommend assistance, Press open button until both motors have audibly secured all links and cover is fully open, Frame TPN: 1999662-00-A
-
Remove tonneau transfer frame from tonneau bed rails
NoteDisconnect air supply, Lower and adjust angle on powertrain table as needed, Frame TPN: 1999662-00-A
- Install the RH tailgate bumpstop. See Bumpstop - Tailgate (Remove and Install).
-
Install RH tonneau slip datum bracket
-
Install RH tonneau hard stop
Note3x bolts, 10mm, 9 Nm, Hand start center black locating bolt first, Set 2mm space between datum and end of bed rail
- Install the RH rear lamp closeout applique. See Applique - Closeout - Lamp - Rear - LH (Remove and Install).
- Install the RH tonneau water management seal. See Water Management Seal - LH - Center - Tonneau (Remove and Install).
- Install the RH sail applique. See Sail Applique - RH (Remove and Replace).
- Install the LH tailgate bumpstop. See Bumpstop - Tailgate (Remove and Install).
-
Install LH tonneau slip datum bracket
-
Install LH tonneau hard stop
Note3x bolts, 10mm, 9 Nm, Hand start center black locating bolt first, Set 2mm space between datum and end of bed rail
- Install the LH rear lamp closeout applique. See Applique - Closeout - Lamp - Rear - LH (Remove and Install).
- Install LH tonneau water management seal. See Water Management Seal - LH - Center - Tonneau (Remove and Install).
- Install the LH sail applique. See Sail Applique - LH (Remove and Replace).
- Close the tailgate.
- Close the tonneau cover.
- Run ODIN routine PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox:(link)
- Exit Service Mode. See Service Mode.
- Raise the LH front window and close the LH front door.