2026-08-09

Slat System - Tonneau (Remove and Replace)

Correction code 1120122092 1.08 NOTE: Unless otherwise explicitly stated in the procedure, the correction code and its associated FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure you are wearing proper PPE when performing the procedure below. NOTE: See Ergonomic Precautions for safe and healthy working practices.

  • 2026-06-25: Add tonneau calibration step.
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components.
  • 2025-12-16: Released new procedure.
  1. Open the LH front door and lower the LH front window.
  2. Place the vehicle into Service Mode. See Service Mode.
  3. Open the tailgate.
  4. Open the tonneau cover.
  5. Remove the LH sail applique. See Sail Applique - LH (Remove and Replace).
  6. Remove the LH tonneau water management seal. See Water Management Seal - LH - Center - Tonneau (Remove and Install).
  7. Remove the LH rear lamp closeout applique. See Applique - Closeout - Lamp - Rear - LH (Remove and Install).
  8. Remove the bolts (x3) that attach the LH tonneau hard stop to the vehicle, and then remove the hardstop from the vehicle.
    9 Nm (6.6 lbs-ft)
    Tip
    Use of the following tool(s) is recommended:
    • 10 mm socket
  9. Remove the LH tonneau slip datum bracket.
  10. Remove the LH tailgate bumpstop. See Bumpstop - Tailgate (Remove and Install).
  11. Remove the RH sail applique. See Sail Applique - RH (Remove and Replace).
  12. Remove the RH tonneau water management seal. See Water Management Seal - LH - Center - Tonneau (Remove and Install).
  13. Remove the RH rear lamp closeout applique. See Applique - Closeout - Lamp - Rear - LH (Remove and Install).
  14. Remove the bolts (x3) that attach the RH tonneau hard stop to the vehicle, and then remove the hardstop from the vehicle.
    9 Nm (6.6 lbs-ft)
    Tip
    Use of the following tool(s) is recommended:
    • 10 mm socket
  15. Remove the RH tonneau slip datum bracket.
  16. Remove the RH tailgate bumpstop. See Bumpstop - Tailgate (Remove and Install).
  17. Install the tonneau transfer frame onto the powertrain table.
    Note
    4x bolts, 4x nuts, Frame TPN: 1999662-00-A
  18. Position tonneau transfer frame onto tonneau bed rails.
    Note
    Connect air supply, Raise and adjust angle on powertrain table as needed, Frame TPN: 1999662-00-A
  19. Align and secure tonneau transfer frame onto tonneau bed rails.
    Note
    2x pins, Frame TPN: 1999662-00-A
  20. Connect tonneau switch connector.
    Note
    1x connector, Position LH sail applique onto bed
  21. With assistance, release the tonneau chain from the motors.
    Note
    Press close button until both motors have audibly released all links, Frame TPN: 1999662-00-A
  22. Use masking tape or bungees to secure the tonneau floating slats.
    Note
    Slats must be secured to prevent breakdown or shifting
  23. With assistance, manually guide the remaining tonneau slats and chain out of the bed rails.
    Note
    2x pins, Remove pins then move powertrain table away from vehicle and guide slats out, Frame TPN: 1999662-00-A
  24. With assistance, remove the tonneau slats system from the tonneau transfer frame.
    Note
    assistance required
  25. With assistance, prepare the tonneau slat system for installation.
    Note
    Removed slate system from packaging and place on the ground, take care to not damage the finish of the slats
  26. With assistance, install the new tonneau slats system on to tonneau transfer frame.
  27. Position the tonneau transfer frame onto the tonneau bed rails.
    Note
    Lay tonneau chain on tailgate and secure ends to prevent breakdown or shifting, Use tape or bungees as needed, Connect air supply, Raise and adjust angle on powertrain table as needed, Frame TPN: 1999662-00-A
  28. With assistance, manually guide the remaining tonneau slats and chain onto the bed rails.
    Note
    2x pins, Evenly guide slats in then install pins, Monitor Y reaction clips entering bed rails and ensure clips do not bind, Monitor slats during install and ensure all are squared during install, Adjust as needed, Frame TPN: 1999662-00-A
  29. Release the tonneau floating slats.
    Note
    Slats must be secured to prevent breakdown, Use tape or bungees as needed
  30. With assistance, secure the tonneau chain onto the motors.
    Note
    Press open button until both motors have audibly secured all links and cover is fully open, Frame TPN: 1999662-00-A
  31. Remove the tonneau transfer frame from the tonneau bed rails.
    Note
    Disconnect air supply, Lower and adjust angle on powertrain table as needed, Frame TPN: 1999662-00-A
  32. Install the RH tailgate bumpstop. See Bumpstop - Tailgate (Remove and Install).
  33. Install RH tonneau slip datum bracket
  34. Position the RH tonneau hardstop into the vehicle, and then install the bolts (x3) that attach the hardstop to the vehicle.
    9 Nm (6.6 lbs-ft)
    Note
    Hand start the center black locating bolt first. Set 2mm space between datum and end of bed rail.
    Tip
    Use of the following tool(s) is recommended:
    • 10 mm socket
  35. Install the RH rear lamp closeout applique. See Applique - Closeout - Lamp - Rear - LH (Remove and Install).
  36. Install the RH tonneau water management seal. See Water Management Seal - LH - Center - Tonneau (Remove and Install).
  37. Install the RH sail applique. See Sail Applique - RH (Remove and Replace).
  38. Install the LH tailgate bumpstop. See Bumpstop - Tailgate (Remove and Install).
  39. Install LH tonneau slip datum bracket
  40. Position the LH tonneau hardstop into the vehicle, and then install the bolts (x3) that attach the hardstop to the vehicle.
    9 Nm (6.6 lbs-ft)
    Note
    Hand start the center black locating bolt first. Set 2mm space between datum and end of bed rail.
    Tip
    Use of the following tool(s) is recommended:
    • 10 mm socket
  41. Install the LH rear lamp closeout applique. See Applique - Closeout - Lamp - Rear - LH (Remove and Install).
  42. Install LH tonneau water management seal. See Water Management Seal - LH - Center - Tonneau (Remove and Install).
  43. Install the LH sail applique. See Sail Applique - LH (Remove and Replace).
  44. On the vehicle touchscreen, navigate to Service Mode UI > Closures > Tonneau > Calibrate Tonneau, tap Run, and allow the routine to complete.
    Note
    The tonneau cover will move while the routine is running.
  45. Close the tailgate.
  46. Close the tonneau cover.
  47. Run ODIN routine PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox:(link)
  48. Exit Service Mode. See Service Mode.
  49. Raise the LH front window and close the LH front door.