2026-04-07

Slat System - Tonneau (Remove and Replace)

Correction code 1120122092 1.08 NOTE: Unless otherwise explicitly stated in the procedure, the correction code and FRT listed above reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure you are wearing proper PPE when performing the procedure below. NOTE: See Ergonomic Precautions for safe and healthy working practices.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components.
  • 2025-12-16: Released new procedure.
  1. Open the LH front door and lower the LH front window.
  2. Place the vehicle into Service Mode. See Service Mode.
  3. Open the tailgate.
  4. Open the tonneau cover.
  5. Remove the LH sail applique. See Sail Applique - LH (Remove and Replace).
  6. Remove the LH tonneau water management seal. See Water Management Seal - LH - Center - Tonneau (Remove and Install).
  7. Remove the LH rear lamp closeout applique. See Applique - Closeout - Lamp - Rear - LH (Remove and Install).
  8. Remove LH tonneau hard stop
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 9 Nm
  9. Remove LH tonneau slip datum bracket
  10. Remove the LH tailgate bumpstop. See Bumpstop - Tailgate (Remove and Install).
  11. Remove the RH sail applique. See Sail Applique - RH (Remove and Replace).
  12. Remove the RH tonneau water management seal. See Water Management Seal - LH - Center - Tonneau (Remove and Install).
  13. Remove the RH rear lamp closeout applique. See Applique - Closeout - Lamp - Rear - LH (Remove and Install).
  14. Remove RH tonneau hard stop
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 9 Nm
  15. Remove RH tonneau slip datum bracket
  16. Remove RH tailgate bumpstop
    Informational PurposesAn informational icon, calling your attention
    Note
    1x datum, Rotate and release
  17. Install tonneau transfer frame onto powertrain table
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 4x nuts, Frame TPN: 1999662-00-A
  18. Position tonneau transfer frame onto tonneau bed rails
    Informational PurposesAn informational icon, calling your attention
    Note
    Connect air supply, Raise and adjust angle on powertrain table as needed, Frame TPN: 1999662-00-A
  19. Align and secure tonneau transfer frame onto tonneau bed rails
    Informational PurposesAn informational icon, calling your attention
    Note
    2x pins, Frame TPN: 1999662-00-A
  20. Connect tonneau switch connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Position LH sail applique onto bed
  21. Release tonneau chain from motors
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Press close button until both motors have audibly released all links, Frame TPN: 1999662-00-A
  22. Secure tonneau floating slats
    Informational PurposesAn informational icon, calling your attention
    Note
    Slats must be secured to prevent breakdown or shifting, Use tape or bungees as needed
  23. Manually guide remaining tonneau slats and chain out of bed rails
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, 2x pins, Remove pins then move powertrain table away from vehicle and guide slats out, Frame TPN: 1999662-00-A
  24. Remove tonneau slats system from tonneau transfer frame
    Informational PurposesAn informational icon, calling your attention
    Note
    assistance required
  25. Prepare tonneau slate system for installation
    Informational PurposesAn informational icon, calling your attention
    Note
    assistance required, removed slate system from packaging and place on the ground, take care to not damage the finish of the slats
  26. Install new tonneau slats system on to tonneau transfer frame
    Informational PurposesAn informational icon, calling your attention
    Note
    assistances required
  27. Position tonneau transfer frame onto tonneau bed rails
    Informational PurposesAn informational icon, calling your attention
    Note
    Lay tonneau chain on tailgate and secure ends to prevent breakdown or shifting, Use tape or bungees as needed, Connect air supply, Raise and adjust angle on powertrain table as needed, Frame TPN: 1999662-00-A
  28. Manually guide remaining tonneau slats and chain onto bed rails
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, 2x pins, Evenly guide slats in then install pins, Monitor Y reaction clips entering bed rails and ensure clips do not bind, Monitor slats during install and ensure all are squared during install, Adjust as needed, Frame TPN: 1999662-00-A
  29. Release tonneau floating slats
    Informational PurposesAn informational icon, calling your attention
    Note
    Slats must be secured to prevent breakdown, Use tape or bungees as needed
  30. Secure tonneau chain onto motors
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Press open button until both motors have audibly secured all links and cover is fully open, Frame TPN: 1999662-00-A
  31. Remove tonneau transfer frame from tonneau bed rails
    Informational PurposesAn informational icon, calling your attention
    Note
    Disconnect air supply, Lower and adjust angle on powertrain table as needed, Frame TPN: 1999662-00-A
  32. Install the RH tailgate bumpstop. See Bumpstop - Tailgate (Remove and Install).
  33. Install RH tonneau slip datum bracket
  34. Install RH tonneau hard stop
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 9 Nm, Hand start center black locating bolt first, Set 2mm space between datum and end of bed rail
  35. Install the RH rear lamp closeout applique. See Applique - Closeout - Lamp - Rear - LH (Remove and Install).
  36. Install the RH tonneau water management seal. See Water Management Seal - LH - Center - Tonneau (Remove and Install).
  37. Install the RH sail applique. See Sail Applique - RH (Remove and Replace).
  38. Install the LH tailgate bumpstop. See Bumpstop - Tailgate (Remove and Install).
  39. Install LH tonneau slip datum bracket
  40. Install LH tonneau hard stop
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 9 Nm, Hand start center black locating bolt first, Set 2mm space between datum and end of bed rail
  41. Install the LH rear lamp closeout applique. See Applique - Closeout - Lamp - Rear - LH (Remove and Install).
  42. Install LH tonneau water management seal. See Water Management Seal - LH - Center - Tonneau (Remove and Install).
  43. Install the LH sail applique. See Sail Applique - LH (Remove and Replace).
  44. Close the tailgate.
  45. Close the tonneau cover.
  46. Run ODIN routine PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox:(link)
  47. Exit Service Mode. See Service Mode.
  48. Raise the LH front window and close the LH front door.