23/07/2024 17:28:26

Fan and Radiator - Cooling Fan Module (Remove and Install)

Correction code 1830036011 1830036012 FRT 1.08 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2024-03-26: Added steps to remove/install CFM lower bolts.
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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Raise and support the vehicle. See Raise Vehicle - 2 Post Lift.
  2. Open the LH front door and lower the LH front window.
  3. Place the vehicle into Service Mode. See Service Mode.
  4. On the vehicle touchscreen, navigate to Service Mode > Thermal > Refrigerant System.
  5. Touch Start Thermal Fill Drain (Coolant and Refrigerant) and allow the routine to complete.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the routine is successful.
  6. Open the powered frunk.
  7. Fully raise the vehicle.
  8. Remove the bolts (x6) that attach the lower valance to the vehicle, and then remove the valance from the vehicle.
    6 Nm (4.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the covers to expose the bolts.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    Figure 1. LH shown; RH similar
    Figure 2. LH shown; RH similar
  9. Remove the front aeroshield. See Undertray - Front Aeroshield (Remove and Install).
  10. Disconnect the Cooling Fan Module (CFM) electrical connectors (x2).
    Figure 3. LH shown; RH similar
  11. Place a coolant catch container underneath the RH front of the vehicle.
  12. Lower the vehicle until the tires are touching the ground.
  13. Remove the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  14. Remove the frunk assembly. See Frunk Assembly (Remove and Install).
  15. Remove the front center applique. See Front Grille and Applique - Front Center Applique Assembly (Remove and Install).
  16. Remove the front fascia. See Front Bumper Fascia - Front Fascia (Remove and Install).
  17. Remove the lower bolts (x2) that attach the CFM to the vehicle.
    10 Nm (7.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    Figure 4. LH shown; RH similar
  18. With assistance, remove the bolts (x2) that attach the fore crossmember to the front subframe, and then remove the crossmember from the vehicle.
    90 Nm (66.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Push up on the CFM to aid in releasing the crossmember. Use a hammer, if needed.
    Tip: Use of the following tool(s) is recommended:
    • 18 mm socket
    Figure 5. LH shown; RH similar
  19. Release the spring clip, disconnect the radiator outlet hose from the radiator, and then plug the fittings.
  20. Release the spring clip, disconnect the radiator inlet hose from the radiator, and the plug the fittings.
  21. Release the temperature sensor from the CFM, and then disconnect the electrical connector.
  22. Release the connector lock, and then disconnect the louver electrical connector.
  23. Release the harness clips (x5) and grommet that attach the harness to the CFM, and then pull the harness through from the frunk area.
  24. Remove the upper bolts (x4) that attach the CFM to the vehicle.
    10 Nm (7.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    The upper fasteners are accessible from the frunk area.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  25. With assistance, remove the CFM through the bottom of the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the electrical harness is not pinched during removal.

Install

  1. With assistance, position the CFM into the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Install the CFM from the bottom of the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the electrical harness is not pinched during installation.
  2. Connect the CFM electrical connectors (x2), and then engage the connector locks.
    Figure 6. LH shown; RH similar
  3. Install the upper bolts (x4) that attach the CFM to the vehicle.
    10 Nm (7.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    The upper fasteners are accessible from the frunk area.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  4. Feed the electrical harness through the frunk area, and then secure the harness clips (x5) and grommet that attach the harness to the CFM.
  5. Connect the louver electrical connector, and then engage the connector lock.
  6. Connect the temperature sensor electrical connector, and then secure the connector to the vehicle.
  7. Connect the radiator inlet hose to the radiator, and then secure the spring clip.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform a push-pull-push test to ensure the hose is fully engaged.
  8. Connect the radiator outlet hose to the radiator, and then secure the spring clip.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform a push-pull-push test to ensure the hose is fully engaged.
  9. Position the fore crossmember into the vehicle, and then install the bolts (x2) that attach the fore crossmember to the front subframe.
    90 Nm (66.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift the CFM away from the beam to aid in clearance.
    Informational PurposesAn informational icon, calling your attention
    Note
    Install the beam by sliding it rewards.
    Tip: Use of the following tool(s) is recommended:
    • 18 mm socket
    Figure 7. LH shown; RH similar
  10. Install the lower bolts (x2) that attach the CFM to the vehicle.
    10 Nm (7.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    Figure 8. LH shown; RH similar
  11. Install the front fascia. See Front Bumper Fascia - Front Fascia (Remove and Install).
  12. Install the front center applique. See Front Grille and Applique - Front Center Applique Assembly (Remove and Install).
  13. Perform the cooling system vacuum refill procedure. See Cooling System (Vacuum Refill).
  14. Fully raise the vehicle.
  15. Install the front aeroshield. See Undertray - Front Aeroshield (Remove and Install).
  16. Position the lower valance onto the vehicle, and then install the bolts (x6) that attach the valance to the vehicle.
    10 Nm (7.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Secure the covers.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    Figure 9. LH shown; RH similar
    Figure 10. LH shown; RH similar
  17. On the vehicle touchscreen, navigate to Thermal > Actions > Test Thermal Performance, touch Run, and allow the routine to complete.
    Informational PurposesAn informational icon, calling your attention
    Note
    If the thermal test fails, follow Toolbox article 206000.
  18. Install the frunk assembly. See Frunk Assembly (Remove and Install).
  19. Install the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  20. Close the powered frunk.
  21. Remove the vehicle from the lift. See Raise Vehicle - 2 Post Lift.
  22. Exit Service Mode. See Service Mode.
  23. Raise the LH front window and close the LH front door.