2025-06-11

Harness - RH - Frunk (Long Range) (Remove and Install)

Correction code NEW NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Warning

This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Warning

Cybertruck electronics are powered by a 48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing MV components requires extra knowledge and care in order to avoid personal and/or vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any required MV-related training courses have been completed, as applicable.

2025-05-05: Released new procedure.

Raise and support vehicle

Note
Set air suspension to "Jack Mode"
Open LH front door

Note
Push LH B-pillar door trigger to release
Lower LH front window
Move LH front seat backward
Run ODIN routine PROC_ICE_X_ENTER-SERVICE-MODEvia Toolbox: (link)
Unlock vehicle gateway

Note
After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information
Navigate to Refrigerant System through UI

Note
Select Service Mode > Thermal > Refrigerant System
Run ODIN routine
PROC_EGGRIGHT3_X_THERMAL-FILL-DRAIN-STOP
via Toolbox: (link)via Service Mode: Thermal ➜ Actions ➜ Stop Thermal Fill/Drainvia Service Mode Plus:
Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
Open powered front trunk

Note
Via exterior switch or UI
Remove rear underhood apron

Note
9x clips
Remove frunk assembly

Note
6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Remove bolt covers from frunk floor, Remove washer fluid cap by gently prying upwards, Rotate bumpstops counter clockwise to release, the 25mm socket from PT Sensor kit can be used, Avoid straining emergency frunk release connector
Remove caps from low side and high side AC ports

Note
2x caps
Connect A/C hoses to ports

Note
Pull back frunk wall if installed to access low side port
Perform AC recovery

Note
Touch time only: Note the amount of refrigerant and oil recovered, Refrigerant Type > Manual Menu > Recovery/Recycle > Verify hose connections, Machine will chime once process is complete, Vehicle may be left unattended, Note or print the amount of refrigerant and oil recovered, Refrigerant recovered should be ~2.24 lb (1.02 kg), Oil recovered should be ~0.3 oz (8.87 mL), If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700
Open RH front door

Note
Push RH B-pillar door trigger to release
Lower RH front window
Move RH front seat backward
Remove RH mid A-pillar trim

Note
1x clip, 3x tabs, Release tabs then slightly bend live hinge and release clip
Remove RH lower A-pillar trim

Note
7x clips, 3x datums, 2x tabs, Release sill plate, Pull rearward then upward
Remove RH center floor rail

Note
4x clips, 3x datums, Pull upwards to release
Fold back RH carpet

Note
8x clips, 4x datums
Remove LH mid A-pillar trim

Note
1x clip, 3x tabs, Release tabs then slightly bend live hinge and release clip
Remove LH lower A-pillar trim

Note
7x clips, 3x datums, 2x tabs, Release sill plate, Pull rearward then upward
Remove footwell cover

Note
3x clips, 3x magnets, 1x bolt, 10mm, 3 Nm, Bolt is captive to tether
Remove LH center floor rail

Note
4x clips, 3x datums, Pull upwards to release
Remove accelerator pedal side trim

Note
3x clips, Lift from forward edge then slide over accelerator pedal
Remove accelerator pedal

Note
2x nuts, 13mm, 10 Nm, 1x connector, Release locking tab
Fold back LH front cabin carpet
Remove center console front panel

Note
10x clips
Remove center floor trim

Note
17x clips, Release upper section first
Remove center floor upper bracket

Note
2x push clips, 2x edge clips, 2x retaining clips, Depress either side of retaining clip then push inward to release upper bracket from duct
Remove Mid IP panel

Note
19x clips
Power down vehicle via UI

Note
Verify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off
Disconnect FRL connector then disconnect MV battery connector

Note
2x connectors, Release locking tab then disconnect FRL connector, Slide eCPA to left then lift lever to release MV battery connector, Early production trucks may have black FRL connector, Release eCPA by pushing down to unlock and slide red locking tab, Wait 2 minutes for electrical circuits to discharge before disconnecting modules
Remove lower IP panel

Note
4x patch bolts, 10mm, 7 Nm, 4x screws, T20, 2 Nm, 15x panel clips, 1x push clip, 4x connectors, Discard patch bolts after removal, Release LH/RH knee air bag harness from the main IP harness buddy clips, Remove blue tape to allow service slack & prevent stress to knee air bag connectors, Release connector locking tabs, Release OBD port from lower IP
Remove RH EPP clip

Note
1x clip, Pull back for access to car computer
Disconnect glovebox USB connector

Note
1x connector, Release locking tab
Remove glovebox

Note
1x connectors, 1x clip, 5x screws, T20, 2 Nm, 2x datums
Remove RH airwave duct

Note
2x clips, 1x connector
Release upper RH MV controller locking cover

Note
1x bolts, 8mm, 6 Nm, Do not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover has fully released before attempting to release any MV connectorsPlastic Locking Cover Use hand tools on any plastic locking covers, The locking covers may release crooked causing them to get stuck, Thread bolt a few turns to avoid damage then gently pry stuck edges of locking cover Metal Locking Cover You can use power tools, Quickly disconnecting locking covers helps connectors release evenly
Disconnect megavac harness

Note
1x connectors, 1x clip, 1x grommet, Depress tabs on connector housing to release from locking frame, Push grommet outwards then pass harness through bulkhead opening
Disconnect interior section of RH frunk harness

Note
3x connectors, 3x clips, 1x grommet, Release locking tabs, Push grommet outward
Remove interior wet side HVAC fasteners

Note
6x bolts, 13mm, 15 Nm
Remove RH front wheel cap

Note
1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached
Remove RH front wheel cap mounting ring

Note
7x clips, Pull away from wheel to release, If mounting ring remains attached to cap skip this step
Loosen RH front wheel nuts

Note
6x nuts, 21mm, 205 Nm
Raise vehicle fully

Note
Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
Remove RH front wheel

Note
6x nuts, 21mm, 205 Nm
Remove rear skid plate

Note
6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm
Remove all items from pockets and ensure not wearing metal items
Inspect HV insulating gloves

Note
Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
Put on HV insulating gloves and leather over gloves
Verify no HV - Install amp clamp to RDU HV harness

Note
Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
Secure RDU header connector to ancillary

Note
1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
Remove leather over gloves and HV insulating gloves
Install rear skid plate

Note
6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm, Apply Loctite 222 to mid aero shield bolts and install fasteners
Remove front aero shield

Note
11x bolts, 10mm, 6 Nm
Remove lower valence fasteners

Note
2x clips, 2x covers, 6x bolts, 10mm, 6 Nm, Release covers to expose bolts
Disconnect CFM connectors

Note
2x connectors, 2x clips
Remove fore crossmember

Note
2x bolts, 18mm, 90 Nm, Push up on CFM, Use hammer if needed, Recommend assistance
Place coolant catcher below RH front of vehicle
Release RH front wheel liner from HV battery chinstrap

Note
1x push clip, 2x bolts, 10mm, 6 Nm
Release RH front wheel liner from fender flare carrier and fascia

Note
14x push clips
Release RH front wheel liner push nuts

Note
6x push nuts, Replace if damaged
Remove RH front wheel liner

Note
Manipulate as required to clear fender flare and tire, Shown with wheel removed for clarity
Disconnect RH frunk harness from RH front wheel well area

Note
3x connectors, 11x clips
Lower vehicle until tires are touching the ground

Note
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
Remove front center applique

Note
8x tabs, 1x connector, Release upper 4 tabs by pushing down then gently pull away, Release frunk release trigger connector
Remove front fascia fasteners

Note
2x covers, 6x bolts, 10mm, 4 Nm, Remove tow hook covers to expose bolts
Release clips securing front portion of the LH front wheel house liner

Note
4x clips
Remove front fascia LH side fastener

Note
1x bolt, 10mm, 6 Nm, Pull wheel liner back for access
Remove front fascia RH side fastener and connectors

Note
1x bolt, 10mm, 6 Nm, 1x clip, 3x connectors, Pull wheel liner back for access, Pull red locking tab to release, Do not push down on locking tab
Remove front lower fascia assembly

Note
Place on suitable protective surface
Disconnect radiator to manifold hose from radiator and plug connections

Note
1x spring clip, Remove from vehicle, Plug hoses
Disconnect manifold to radiator hose from radiator and plug connections

Note
1x spring clips, Plug hoses
Release harness from CFM

Note
1x grommet, 2x connectors, 5x harness clips, Pull red locking tab to disengage louver connector, Release temperature sensor then disconnect, Release grommet and pull harness through from frunk area
Remove upper CFM fasteners

Note
2x bolts, 10mm, 10 Nm
Remove CFM

Note
Recommend assistance, Remove from below impact beam, Ensure harness is not pinched during removal
Remove bolts securing supermanifold

Note
2x bolts, 15mm, 33 Nm, Break free then remove by hand to avoid tool jamming, Support manifold from underneath, Lower Supermanifold until resting on HVAC case
Disconnect the powertrain bypass hose, radiator outlet hose, radiator inlet hose from the Supermanifold

Note
3x spring clips, This will drain the coolant reservoir
Disconnect supermanifold harness

Note
1x connector
Disconnect battery supply hose, powertrain supply hose, and battery return hose from supermanifold

Note
3x spring clip, 2x connectors, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector, Pull supermanifold forward to access clips and connectors
Release remote brake fluid reservoir

Note
1x bolt, 10mm, 8 Nm, 1x datum, Lift upwards to release datum, Position aside, Avoid tipping over
Disconnect AC compressor logic connector

Note
1x locking electrical connector, Do not push down on red tab, Pull to disengage lock, Pull again to release connector
Disconnect HV harness connector from AC compressor

Note
1x locking electrical connector, Pull red locking tab away from compressor then slide black lock upwards to release
Remove AC compressor ground strap

Note
1x bolt, 10mm, 16 Nm, Release harness edge clip once ground is free
Overlap from AC Recovery
Remove AC hoses from vehicle
Release compressor from Megabeam

Note
3x bolts, 10mm, 5 Nm, Recommend assistance, Support the AC compressor while removing the fasteners, Carefully remove the AC compressor towards the front of the vehicle and under the Megabeam, Place fender cover on fan housing and gently place AC compressor assembly down
Remove compressor from vehicle

Note
Leave refrigerant lines attached to compressor
Remove nut securing Penta HVAC line assembly to the Supermanifold plate

Note
1x nut, 13mm, 36 Nm
Remove AC line from Supermanifold

Note
1x bolt, 13mm, 22 Nm, 1x bolt, 10mm, 8 Nm, Remove bolt at supermanifold then mounting bracket bolt near LV battery, Remove AC line assembly from supermanifold, Ensure no washers remain on supermanifold
Remove the Supermanifold from the vehicle

Note
Recommend assistance, Rotate the Supermanifold counter clockwise under the Megabeam, Support from underneath and at reservoir
Release RH frunk harness from windshield washer reservoir

Note
2x clips, 2x connectors
Remove windshield washer reservoir

Note
1x nut, 10mm, 7 Nm, 2x bolts, 10mm, 7Nm, 2x hose connections, 2x connectors, 2x hose clips Pinch hose connector to release, Remove reservoir from vehicle
Release RH frunk harness from Megabeam

Note
1x connector, 1x coaxial connector, 2x clips, Release locking tab
Release LH frunk harness from Megabeam

Note
4x clips, 1x stud, E5, 6 Nm
Remove MV Battery

Note
2x bolts, 10mm, 8 Nm, Slide forward to remove
Release bolts securing megabeam

Note
4x bolts, 21mm, 165 Nm, 4x bolts, EP14, 18 Nm, Break free by hand before using power tools, Some trucks may not be equipped with two rearmost EP14 bolts
Remove Megabeam from vehicle

Note
Ensure harness is not caught or pinched during removal
Remove wet side HVAC assembly

Note
2x bolts, 13mm, 15 Nm, 3x bolts, 10mm, 7 Nm, Manuever assembly around coolant hoses
Pull RH frunk harness through from RH front wheel well

Note
Use caution to avoid damage to harness
Release rear section of RH frunk harness

Note
7x connectors, 15x clips, Release locking tabs
Remove RH frunk harness

Note
4x connectors, 4x clips, Release locking tabs, Release connector for impact sensor located under hood latch, Maneuver harness out of vehicle
Position RH frunk harness

Note
4x connectors, 4x clips, Secure connector for impact sensor located under hood latch, Engage locking tabs
Secure rear section of RH frunk harness

Note
7x connectors, 15x clips, Feed interior section through bulkhead opening, Engage locking tabs
Feed RH frunk harness through RH front wheel well

Note
Use caution to avoid damage to harness
Install wet side HVAC assembly

Note
2x bolts, 13mm, 15 Nm, 3x bolts, 10mm, 7 Nm
Install Megabeam onto vehicle

Note
Ensure harness is on inboard side of cowl mounting tabs, Ensure harness is not caught or pinched during install
Install MV Battery

Note
2x bolts, 10mm, 8 Nm, Slide rearwards into position
Install bolts securing Megabeam

Note
4x bolts, 21mm, 165 Nm, 4x bolts, EP14, 18 Nm, Start by hand before using power tools
Secure LH frunk harness to Megabeam

Note
4x clips, 1x stud, E5, 6 Nm
Secure RH frunk harness to Megabeam

Note
1x connector, 1x coaxial connector, 2x clips, Engage locking tab
Install windshield washer reservoir

Note
1x nut, 10mm, 7 Nm, 2x bolts, 10mm, 7Nm, 2x hose connections, 2x connectors, 2x harness clips
Secure RH frunk harness to windshield washer reservoir

Note
2x clips, 2x connectors
Replace the seal washers to the Penta HVAC line on the AC manifold side

Note
5x seal washers, Lube seal washers with RB100EV POE oil
Install the Supermanifold to the vehicle

Note
Recommend assistance, Rotate the Supermanifold counter clockwise under the Megabeam, Support from underneath and at reservoir, Align penta HVAC line
Secure chiller to battery hose, powertrain supply hose, chiller to battery hose to supermanifold

Note
3x spring clip, 2x connectors, Engage locking tabs, Ensure all hoses are fully engaged with a push-pull-push test
Install pentaline to Supermanifold

Note
1x nut, 13mm, 36 Nm, Ensure good alignment of pipes before tightening nut
Install bolts securing supermanifold

Note
2x bolts, 15mm, 33 Nm, Start by hand
Secure powertrain bypass hose, radiator outlet hose, and radiator inlet hose to Supermanifold

Note
3x spring clips, Ensure all hoses are fully engaged with a push-pull-push test
Connect supermanifold electrical connector

Note
1x connector
Replace seal washers for supermanifold to compressor AC line on supermanifold side

Note
2x seal washers, Lube seal washers with RB100EV POE oil
Install AC manifold line assembly to Supermanifold

Note
1x bolt, 13mm, 22 Nm, 1x bolt, 10mm, 8 Nm, Install manifold to Supermanifold then secure bracket near LV battery
Install AC compressor to Megabeam

Note
3x bolts, 10mm, 5 Nm, Recommend assistance, Support the AC compressor while installing the fasteners, Start bolts by hand
Secure remote brake fluid reservoir

Note
1x bolt, 10mm, 8 Nm, 1x datum, Align datum and slide downwards to engage
Connect HV harness connector to AC compressor

Note
1x locking electrical connector, Slide down black lock then push in red locking tab, Perform a push-pull-push test, Ensure red locking tab is fully engaged, Black tab will protrude from red locking tab when engaged correctly, Refer to images and video for clarity
Install AC compressor ground strap

Note
1x bolt, 10mm, 16 Nm
Connect AC compressor logic connector

Note
1x connector, Engage locking tab
Reconnect AC hoses to vehicle
Perform AC vacuum and run leak test

Note
Touch time only: Manual Menu > Vacuum > Type 15 min > Select Enter
Install CFM

Note
Install from bottom, Assistance recommend Manipulate as required, Ensure harness is not pinched during install
Connect CFM connectors

Note
2x connectors, Engage locking tab
Install upper CFM fasteners

Note
2x bolts, 10mm, 10 Nm
Secure harness to CFM

Note
1x grommet, 2x connector, 1x harness clip, Secure grommet then connect temperature sensor, Engage locking tab on louver connector
Connect radiator inlet coolant hose

Note
1x spring clips,Ensure hose is fully engaged with a push-pull-push test
Connect radiator to manifold hose to radiator

Note
1x spring clip, Ensure hose is fully engaged with a push-pull-push test
Install front lower fascia assembly

Note
Ensure no harnesses are pinched
Install RH fascia fastener and connectors

Note
1x bolt, 10mm, 6 Nm, 1x clip, 3x connectors, Pull wheel liner back for access, Engage locking tab
Install LH fascia fastener

Note
1x bolt, 10mm, 6 Nm, Pull wheel liner back for access
Secure LH wheel liner

Note
4x clips
Install front fascia fasteners and covers

Note
2x covers, 6x bolts, 10mm, 4 Nm, Install tow hook covers
Install front center applique

Note
8x tabs, 1x connector, Ensure all tabs engage, Secure frunk release trigger connector
Raise vehicle fully

Note
Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
Connect RH frunk harness at RH front wheel well area

Note
2x connectors, 11x clips
Position RH front wheel liner

Note
Manipulate as required to clear fender flare and tire, Shown with wheel and tire removed for clarity
Secure RH front wheel liner push nuts

Note
6x push nuts, Replace if damaged, Utilize a socket and dead blow hammer to set push nuts
Secure RH front wheel liner to fender flare carrier and fascia

Note
14x push clips
Secure RH front wheel liner to HV battery chinstrap

Note
1x push clip, 2x bolts, 10mm, 6 Nm
Install fore crossmember

Note
2x bolts, 18mm, 90 Nm, Lift CFM away from beam to aid in clearance, Install beam by sliding rewards
Install front aero shield

Note
11x bolts, 10mm, 6 Nm, Apply loctite 222 to aeroshield fasteners
Install lower valence fasteners

Note
2x clips, 2x covers, 6x bolts, 10mm, 6 Nm, Secure covers
Install RH front wheel

Note
6x nuts, 21mm, 205 Nm
Lower vehicle until tires are touching the ground

Note
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
Torque RH front wheel nuts

Note
6x nuts, 21mm, 205 Nm, Use star pattern
Separate mounting ring from wheel cap

Note
7x clips, Gently pry clips apart with trim tool, If mounting ring remained attached to wheel skip this step
Install mounting ring to RH front wheel

Note
7x clips, Ensure ring is fully seated
Install RH front wheel cap

Note
1x cap, 8x clips, Partially secure wheel cap to wheel, While partially installed wheel cover can be rotated to align with tire design, When aligned press inward from center of cap then secure all clips to mounting ring
Remove coolant bottle cap
Install vacuum refill cap onto coolant bottle assembly
Place empty coolant container into front storage area

Note
If frunk is not installed take caution, CFM fan shroud assembly cannot support a full coolant container, Ensure overflow container is empty, Place fender cover over FEM and front fascia
Fill container with at least 15L of coolant
Place filled coolant container onto coolant drain & fill cart

Note
Do not place container with 15L of coolant on top of CFM fan shroud, Position cart as close as possible to front of vehicle
Setup coolant refill tool

Note
Verify all valves on refill tool are in the closed position, See image for clarity
Install vacuum refill hose to refill cap on coolant bottle

Note
Perform push-pull-push test to verify hose is fully installed
Position overflow hose into empty container
Place refill hose inside filled coolant container

Note
Make sure hose end is fully submerged into coolant
Connect shop air supply to coolant refill tool

Note
If not already done, Verify refill valve is set to off
Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve

Note
Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed
Slowly open the refill valve to allow coolant to be drawn into the system

Note
Make sure hose end of refill hose is fully submerged during entire process
Once the gauge reads zero, close the coolant refill valve
Remove shop air supply to coolant refill tool

Note
If not already done, Verify refill valve is set to off
Remove coolant refill hose from coolant container
Remove coolant overflow hose from coolant container
Remove vacuum refill hose from refill cap on coolant bottle
Remove vacuum refill cap from coolant bottle assembly
Remove coolant refill tool from vehicle

Note
Move coolant drain & fill cart away from vehicle
Remove coolant container from inside underhood area
Overlap time from AC leak test
Perform AC charge

Note
Touch time: Enter refrigerant amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Machine will chime once process is complete
Install interior wet side HVAC fasteners

Note
6x bolts, 13mm, 15 Nm
Connect interior section of RH frunk harness

Note
3x connectors, 3x clips, 1x grommet, Pull grommet inward to secure, Engage locking tabs
Connect megavac harness

Note
1x connector, 1x clip, 1x grommet, Pull grommet inward to seat, Ensure connector housing is seated in locking cover
Secure upper RH MV controller locking cover

Note
1x bolt, 8mm, 6 Nm, Ensure connector housing is secured to locking frame with a push-pull-push test, Ensure connectors are aligned before securing bracket, Secure locking cover bolt by hand initially to prevent thread strippingPlastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may secure crooked causing it to get stuck, release bolt a few turns to loosen the tension then secure bolt while assist plastic locking cover by gently pushing on the side that's stuck, Push connectors while driving the locking cover bolt to ensure correct seating Metal Locking Cover You can use power tools, Slowly drive locking cover, Ensure locking cover and bolt are seated fully
Install RH airwave duct

Note
2x clips, 1x connector
Install glovebox

Note
1x connectors, 1x clip, 5x screws, T20, 2 Nm, 2x datums, Align datums to prevent gear from damaging harness
Connect glovebox USB connector

Note
1x connector, Engage locking tab
Instal RH EPP clip

Note
1x clip
Install lower IP panel

Note
4x patch bolts, 10mm, 7 Nm, 4x screws, T20, 2 Nm, 15x panel clips, 1x push clip, 4x connectors, Install new patch bolts, Engage connector locking tabs, Install OBD connector, Secure LH & RH knee air bag harness service slack to buddy clips on main IP harness
Install Mid IP panel

Note
19x clips, Replace any missing or damaged clips
Connect FRL connector then connect MV battery connector

Note
2x connectors, Connect FRL connector then secure locking tab, Position lever to secure MV battery connector then slide eCPA to right, Early production trucks may have black FRL connector, If power cycling vehicle then ensure at least 60 seconds has passed since powering down
Access thermal system routines using the UI

Note
Select quick controls > Service mode > Thermal > Actions
Select "Start Coolant Air Purge" using the UI

Note
Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
Install center floor upper bracket

Note
2x push clips, 4x clips
Install center floor trim

Note
17x clips, Replace any missing or damaged clips, Install lower section first
Unfold RH front cabin carpet into position
Install RH center floor rail

Note
4x clips, 3x datums
Install RH lower A-pillar trim

Note
7x clips, 3x datums, 2x tabs
Install RH mid A-pillar trim

Note
1x clip, 3x tabs, Replace any missing or damaged clips
Unfold LH front cabin carpet into position
Install accelerator pedal

Note
2x nuts, 13mm, 10 Nm, 1x connector, Secure locking tab
Install accelerator pedal side trim

Note
3x clips, Replace any missing or damaged clips
Install LH center floor rail

Note
4x clips, 3x datums
Install LH Lower A-pillar trim

Note
7x clips, 3x datums, 2x tabs, Replace any missing or damaged clips
Install LH mid A-pillar trim

Note
1x clip, 3x tabs, Replace any missing or damaged clips
Reposition LH A-pillar primary seal

Note
Ensure seal is seated around circumference and not tucked under trim
Install footwell cover

Note
3x clips, 3x magnets, 1x bolt, 10mm, 3 Nm, Bolt is captive to tether, Replace any missing or damaged clips or magnets
Move RH front seat to original position
Raise RH front window
Close RH front door
Move LH front seat to original position
Inspect coolant level and top off as necessary

Note
Ensure that the fluid level is at the Max line, Top off fluid as required
Install coolant bottle cap
Overlap for AC Charge
Navigate to Refrigerant System through UI

Note
Select Service Mode > Thermal > Refrigerant System
Run ODIN routine
PROC_EGGRIGHT3_X_THERMAL-FILL-DRAIN-STOP
via Toolbox: (link)via Service Mode: Thermal ➜ Actions ➜ Stop Thermal Fill/Drainvia Service Mode Plus:
Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
Perform Heat Pump Commissioning through UI

Note
Select Thermal > Sensors and Valves > Run Heat Pump Commissioning, click Run, close once routine is passed
Proceed with Hose Equalize steps to complete AC recharge process and follow instructions displayed on AC Machine

Note
Disconnect high side coupler from vehicle, Turn AC on, Temp setting LO, Panel mode on, Fresh air mode on, Blower speed set to 10, Verify Hose Equalize settings, Verify discharge pressure does not exceed 26 bar and suction pressure is not below 1.15 bar,
Install caps onto AC ports

Note
2x caps
Perform Thermal Performance through the UI

Note
Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed, if thermal test fails follow https://toolbox.teslamotors.com/articles/206000
Run ODIN routine PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox: (link)
Install frunk assembly

Note
6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions
Close powered front trunk

Note
Via exterior switch or UI
Remove vehicle from lift

Note
Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
Raise LH front window
Close LH front door

Cybertruck Service Manual

Harness - RH - Frunk (Long Range) (Remove and Install)

Figure 1

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Figure 3