2025-10-16

Vehicle Health Check

Correction code 00030410 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.NOTE: See Ergonomic Precautionsfor safe and healthy working practices.

Warning

This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components.

2025-10-15: Released new procedure.

Inspect front external lights

Note
Look for cosmetic damages and humidity ingress
Inspect rear external lights

Note
Look for cosmetic damages and humidity ingress, it is acceptable for taillights to have some condensation
Link to procedure: 6786b2d5dd98ad0367624262
Inspect windshield for rock chips and cracks

Note
No damage in driver’s viewing area, airbag impact area, forward camera viewing area, or within 50 mm of edge allowed, No more than 3 cracks or chips to glass allowed
Check all emergency release cables and switches

Note
Front door releases, Use caution with front door releases as door glass will not drop and could damage seals or bright molding, Remove 2nd row door panel pocket cover to reveal emergency cable
Function check chargeport door (5 cycles)

Note
5x cycles, Inspect and note functionality full range of motion, touch to open, and indicator light. Look for interference with other components, noises such as creaks, groans and clicks, pauses or incomplete actions
Open tonneau cover

Note
Press forward arrow on LH bed rail
Close tonneau cover
Function check LH front door (exterior)

Note
Inspect and note functionality for the door handle operation and full range of motion of the door, From outside look for interference with brightwork and door to body, Note any abnormalities
Function check all windows from the master switch

Note
Check operation with door closed, Document any abnormal operation/noises
Function check RH rear door (exterior)

Note
Inspect and note functionality for the door handle operation and full range of motion of the door, From outside look for interference with brightwork and door to body, Note any abnormalities
Function check RH rear door (interior)

Note
Inspect and note functionality for the interior door release and puddle lamps, From inside look for interference with other components, noises such as creaks, groans and clicks, pauses or incomplete actions
Function check RH rear window

Note
Inspect and note functionality for the window switch, and full range of motion of the window with door closed
Function check LH rear door (exterior)

Note
Inspect and note functionality for the door handle operation and full range of motion of the door, From outside look for interference with brightwork and door to body, Note any abnormalities
Function check LH rear door (interior)

Note
Inspect and note functionality for the interior door switch, From inside look for interference with other components, Note any abnormalities
Function check LH rear window

Note
Inspect and note functionality for the window switch, and full range of motion of the window with door closed
Function check RH front door (exterior)

Note
Inspect and note functionality for the door handle operation and full range of motion of the door, From outside look for interference with brightwork and door to body, Note any abnormalities
Function check RH front door (interior)

Note
Inspect and note functionality for the interior door release, puddle lamps, and manual release cable, From inside look for interference with other components, noises such as creaks, groans and clicks, pauses or incomplete actions
Function check RH front window

Note
Inspect and note functionality for the window switch, and full range of motion of the window with door closed
Function check all driver controls

Note
Turn signals, steering wheel scroll wheels, horn
Open glove box through UI

Note
via Controls > Glovebox
Close glove box
Function check power folding side mirrors

Note
Fold mirrors in/out, Check adjustment of glass
Function check LH front seat

Note
Check full range of motion of seat, Test lumbar and seat heat/cooling
Function check LH front seat belt

Note
Latch and unlatch buckle, Quickly pull retractor to check locking function
Function check the rear seat belts

Note
Latch and unlatch buckles, Quickly pull retractor to check locking function
Function check the RH front seat belt

Note
Latch and unlatch buckle, Quickly pull retractor to check locking function
Function check RH front seat

Note
Check full range of motion of seat, Test lumbar and seat heat/cooling
Function check wipers and spray jets

Note
Ensure hood and doors are closed prior to activating wipers, Inspect and note functionality for wipers and wiper jets, Check for full range of motion, speed of motion, interference with other components, noises such as creaks, groans and clicks, pauses or incomplete actions
Open powered front trunk

Note
Via exterior switch or UI
Fill washer reservoir with fluid
Remove rear underhood apron

Note
9x clips
Remove frunk assembly

Note
6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Remove bolt covers from frunk floor, Remove washer fluid cap by gently prying upwards, Rotate bumpstops counter clockwise to release, the 25mm socket from PT Sensor kit can be used, Avoid straining emergency frunk release connector
Perform inspection of under hood area

Note
Perform inspection of vehicle under hood area, Check for signs of abnormal damage, wear, heavy rust, wiring damage, or impact damage, Pay attention to safety related component and note any items of significance
Visually inspect brake fluid level
Inspect coolant level and top off as necessary

Note
Ensure that the fluid level is at the Max line, Top off fluid as required
Raise and support vehicle

Note
Set air suspension to "Jack Mode", Align lift adapter pins with lift point holes on body
Remove LH front wheel cap

Note
1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached
Loosen LH front wheel nuts

Note
6x nuts, 21mm, 205 Nm
Remove RH front wheel cap

Note
1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached
Loosen RH front wheel nuts

Note
6x nuts, 21mm, 205 Nm
Remove RH rear wheel cap

Note
1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached
Loosen RH rear wheel nuts

Note
6x nuts, 21mm, 205 Nm
Remove LH rear wheel cap

Note
1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached
Loosen LH rear wheel nuts

Note
6x nuts, 21mm, 205 Nm
Raise vehicle partially and lower onto locks

Note
Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
Remove LH front wheel

Note
6x nuts, 21mm, 205 Nm
Remove RH front wheel

Note
6x nuts, 21mm, 205 Nm
Remove RH rear wheel

Note
6x nuts, 21mm, 205 Nm
Remove LH rear wheel

Note
6x nuts, 21mm, 205 Nm
Record tread depth for LH rear tire

Note
Measure and record the outer, center, and inner tread depths, Measure the circumferential tire grooves only, Do not place the tire tread gauge probe on the molded treadwear indicators, Recommend replacement if tread depth is 4/32in (3mm) or less
Measure and record LH rear brake pad thickness

Note
Recommend replacement if 2mm or less, Check both inboard and outboard pads
Inspect LH rear brake rotor condition

Note
Check for excessive rust or wear, Minimum spec 26mm
Record tread depth for RH rear tire

Note
Measure and record the outer, center, and inner tread depths, Measure the circumferential tire grooves only, Do not place the tire tread gauge probe on the molded treadwear indicators, Recommend replacement if tread depth is 4/32in (3mm) or less
Measure and record RH rear brake pad thickness

Note
Recommend replacement if 2 mm or less, Check both inboard and outboard pads
Inspect RH rear brake rotor condition

Note
Check for excessive rust or wear, Minimum spec 26mm
Record tread depth for RH front tire

Note
Measure and record the outer, center, and inner tread depths, Measure the circumferential tire grooves only, Do not place the tire tread gauge probe on the molded treadwear indicators, Recommend replacement if tread depth is 4/32in (3mm) or less
Measure and record RH front brake pad thickness

Note
Recommend replacement if 2mm or less, Check both inboard and outboard pads
Inspect RH front brake rotor condition

Note
Check for excessive rust or wear, Minimum spec 30mm
Record tread depth for LH front tire

Note
Measure and record the outer, center, and inner tread depths, Measure the circumferential tire grooves only, Do not place the tire tread gauge probe on the molded treadwear indicators, Recommend replacement if tread depth is 4/32in (3mm) or less
Measure and record LH front brake pad thickness

Note
Recommend replacement if 2mm or less, Check both inboard and outboard pads
Inspect LH front brake rotor condition

Note
Check for excessive rust or wear, Minimum spec 30mm
Check all four tire pressures manually

Note
4x tires, Set to specification if necessary, Refer to the "Tire and Loading Information" label located on the driver side B-pillar, Inspect wheels and tires for any bulges or damage while checking/setting pressures
Raise vehicle fully and lower lift onto locks

Note
Set vehicle to comfortable working height, Make sure there's an audible click of locks on both sides before lowering, otherwise vehicle may tilt to side
Perform visual inspection of HV battery enclosure

Note
Check for any dents, scrapes, or other damage
Remove front aero shield

Note
11x bolts, 10mm, 6 Nm
Remove front skid plate

Note
8x nuts, 15mm, 50 Nm, 2x bolts, 11mm, 50 Nm
Remove rear skid plate

Note
6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm
Remove rear aeroshield

Note
7x bolts, 10mm, 6 Nm, Slide out from under mid aeroshield
Remove rear aero shield

Note
5x bolts, 10mm, 6 Nm, 2x guides
Perform inspection of suspension components

Note
Check conditions of ball joints and bushings, etc, Inspect for any loose fasteners, Carefully apply pressure with a pry bar as needed
Perform inspection of steering components

Note
Check steering gear joints and electrical connections, Verify components are not bent or damaged
Perform visual inspection of underside of vehicle for any coolant leaks

Note
Pay special attention to hose connection points
Perform inspection of vehicle underside components front and rear

Note
Perform inspection of vehicle underside front and rear, Check for signs of abnormal damage, wear, heavy rust, wiring damage, or impact damage, Pay attention to safety related component and note any items of significance
Install rear aeroshield

Note
7x bolts, 10mm, 6 Nm, Slide under mid aeroshield, Apply Loctite 222 onto mid aeroshield bolts and install fasteners
Install rear aero shield

Note
5x bolts, 10mm, 6 Nm, 2x guides
Install rear skid plate

Note
6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm, Apply Loctite 222 to mid aero shield bolts and install fasteners
Install front aero shield

Note
11x bolts, 10mm, 6 Nm, Apply loctite 222 to aeroshield fasteners
Lower vehicle partially and set onto locks

Note
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
Install LH front wheel

Note
6x nuts, 21mm, 205 Nm
Install RH front wheel

Note
6x nuts, 21mm, 205 Nm
Install RH rear wheel

Note
6x nuts, 21mm, 205 Nm
Install LH rear wheel

Note
6x nuts, 21mm, 205 Nm
Lower vehicle until tires are touching the ground

Note
Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
Torque RH front wheel nuts

Note
6x nuts, 21mm, 205 Nm, Use star pattern
Torque LH front wheel nuts

Note
6x nuts, 21mm, 205 Nm, Use star pattern
Torque LH rear wheel nuts

Note
6x nuts, 21mm, 205 Nm, Use star pattern
Torque RH rear wheel nuts

Note
6x nuts, 21mm, 205 Nm, Use star pattern
Install RH rear wheel cap

Note
1x cap, 8x clips, Partially secure wheel cap to wheel, While partially installed wheel cover can be rotated to align with tire design, When aligned press inward from center of cap then secure all clips to mounting ring
Install LH rear wheel cap

Note
1x cap, 8x clips, Partially secure wheel cap to wheel, While partially installed wheel cover can be rotated to align with tire design, When aligned press inward from center of cap then secure all clips to mounting ring
Install LH front wheel cap

Note
1x cap, 8x clips, Partially secure wheel cap to wheel, While partially installed wheel cover can be rotated to align with tire design, When aligned press inward from center of cap then secure all clips to mounting ring
Install RH front wheel cap

Note
1x cap, 8x clips, Partially secure wheel cap to wheel, While partially installed wheel cover can be rotated to align with tire design, When aligned press inward from center of cap then secure all clips to mounting ring
Remove vehicle from lift

Note
Lower rack arms fully and remove them from under vehicle,
Install frunk assembly

Note
6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions
Install rear underhood apron

Note
9x clips, Adjust windshield seal as required
Close powered front trunk

Note
Via exterior switch or UI
Run ODIN routine PROC_ICE_X_ENTER-SERVICE-MODEvia Toolbox: (link)
Check for active alerts

Note
Check alert using UI via service mode > active alerts" to "Check alerts using UI via Service Mode > Service Alerts > Active Alerts
Update vehicle firmware if available

Note
Select the clock on the center display, or go to the Software tab, then select install now to start firmware update. Select Install Now, Tap count down timer until clock runs down to 0, Check the center display and ensure the firmware package is installing
Exit Service Mode through UI

Note
Press and hold the Exit Service Mode button for 3 seconds

Cybertruck Service Manual

Vehicle Health Check

Figure 1

Figure 2

Figure 3