23/07/2024 17:34:27
Steering Harnesses - Harness - Rear Steer Jumper (Remove and Install)
Correction code 1710112021 1710112022 FRT 0.72 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
Warning
Cybertruck electronics are powered by a
48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing
MV components requires extra knowledge and care in order to avoid personal and/or
vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any
required MV-related training courses have been completed, as applicable.
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Open LH front door
NotePush LH B-pillar door trigger to release
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Lower LH front window
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Raise and support vehicle
NoteSet air suspension to "Jack Mode"
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Open tonneau cover
NotePress forward arrow on LH bed rail
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Open tailgate
NotePress button to release
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Open powered front trunk
NoteVia exterior switch or UI
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Remove rear underhood apron
Note9x clips
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Power down vehicle via UI
NoteVerify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off
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Unlock fireman's loop connector and disconnect, Slide eCPA to left on the MV battery connector then lift lever to release
Note2x connectors, Unlock fireman's loop connector and disconnect, Release eCPA by pushing down to unlock and slide red locking tab to left, Wait 2 minutes for electrical circuits to discharge before disconnecting modules
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Remove fastener covers from bed floor assembly
Note6x covers
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Remove bed floor assembly
Note10x bolts, 15mm, 56 Nm, 4x anchors, Open anchors as needed, Lift front edge with trim tool then remove panel, Recommend assistance
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Release pressurized pack air line to Ancillary
Note1x connector, Do not release air line to reservoir, Rapid loss of pressure will result if wrong air line is released.
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Remove VOSS fitting from pressurized pack air line to Ancillary
Note1x VOSS fitting, Slide threaded section back, Remove the collet, Then slide threaded section off of air line, Discard after removal
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Release pressurized pack valve block from air suspension reservoir
Note1x bolt, 10mm, 5 Nm, 1x connector, 1x clip, 1x zip tie, Release lock before connector disengagement, Cut zip tie at reservoir/ancillary air line bundle, Release harness clip at bracket
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Release air suspension valve block
Note3x rubber grommets, Rotate clockwise until top 2 rubber feet have released from bracket, Pull upwards at 45 degree angle to release bottom rubber foot from bracket, Leave all air lines and connections secured and set assembly aside
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Release air suspension reservoir
Note2x nuts, 13mm, 33 Nm, 2x fir tree clips
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Place air suspension reservoir in service position then install Ancillary Access Bench
NoteRaise and swing air suspension reservoir to the side of the bed, Place Ancillary Access Bench onto rear casting ensuring no air lines or harnesses are being pinched
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Disconnect rear steering actuator connector
Note1x connector, Release locking tab, 1x harness clip, Place harness aside for access
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Remove RH rear wheel cap
Note1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached
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Loosen RH rear wheel nuts
Note6x nuts, 21mm, 205 Nm
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Raise vehicle partially and lower onto locks
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
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Remove RH rear wheel
Note6x nuts, 21mm, 205 Nm
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Remove Mid-aero shield
Note6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm
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Remove rear steer jumper harness
Note1x connector, 4x clips, Release locking tab
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Install rear steer jumper harness
Note1x connector, 4x clips, Engage locking tab
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Install Mid-aero shield
Note6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm, Apply Loctite 222 onto mid aeroshield bolts and install fasteners
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Install RH rear wheel
Note6x nuts, 21mm, 205 Nm
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Lower vehicle until tires are touching the ground
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
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Install rear steering actuator connector
Note1x connector, Secure locking tab, 1x harness clip, Position harness into place for installation
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Remove Ancillary Access Bench then place air suspension reservoir into position for installation
NoteEnsure air lines are not twisted, Ensure no harnesses are caught
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Secure air suspension reservoir
Note2x nuts, 13mm, 33 Nm, 2x fir tree clips
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Secure air suspension valve block
Note3x rubber grommets, Rotate counter-clockwise until top 2 rubber feet are secured onto bracket, Push downwards at 45 degree angle to secure bottom rubber foot into bracket, Position air lines and connections into place for installation
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Install new VOSS air fitting to pressurized pack valve block at ANC circuit
Note1x VOSS fitting, 12mm, 8 Nm, Do not remove VOSS plastic plug until pressurized pack line is installed
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Secure pressurized pack air line from Ancillary to valve block
Note1x line, Remove plastic cap from VOSS fittings, Press air lines into fitting until mark aligns with top of fitting, Verify line is properly secured by performing push and pull test
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Secure pressurized pack valve block to air suspension reservoir
Note1x bolt, 10mm, 5 Nm, 1x connector, 1x clip, 1x zip tie, Secure reservoir and ancillary air lines at white marked sections
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Install bed floor assembly
Note10x bolts, 15mm, 56 Nm, 4x anchors, Open and close anchors as needed, Recommend assistance
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Install fastener covers onto bed floor assembly
Note6x covers
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Torque RH rear wheel nuts
Note6x nuts, 21mm, 205 Nm
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Install RH rear wheel cap
Note1x cap, 8x clips, Partially secure wheel cap to wheel, While partially installed wheel cover can be rotated to align with tire design, When aligned press inward from center of cap then secure all clips to mounting ring
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Slide eCPA to the right and ensure it is seated against the black lever, Connect fireman's loop 20 seconds after eCPA engagement
Note2x connectors, Slide and secure red locking tab on top of release lever, Lock fireman's loop connection, If power cycling vehicle ensure at least 60 seconds has passed since powering down
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Install rear underhood apron
Note9x clips, Adjust windshield seal as required
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Close powered front trunk
NoteVia exterior switch or UI
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Close tonneau cover
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Close tailgate
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Remove vehicle from lift
NoteLower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
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Connect to vehicle using Toolbox 3.0
NoteVehicle OBD II connection is integrated into drivers lower IP cover, Open Toolbox 3 website and establish connection to the vehicle, https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
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Select "Actions" tab and search for "Pressurize"
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Select "Tesla Air Suspension Pressurize HV Pack", click "Run", and allow routine to complete
NoteSelect "X" at top right of window to close once complete, If reservoir air pressure is not ~16 bar then proceed to full system pressurize procedure, If pack is not able to maintain pressure post test then proceed to Pressurized Pack Not Holding Pressure inspection procedure, If pack is taking too long to pressurize then proceed to find leak
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Disconnect Toolbox 3 from vehicle and remove laptop
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Raise LH front window
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Close LH front door