29/05/2024 18:10:47

Chassis and Subframes - Rear Subframe (Tri Motor) (Remove and Replace)

Correction code N/A NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Open LH front door
    Informational PurposesAn informational icon, calling your attention
    Note
    Push LH B-pillar door trigger to release
  2. Lower LH front window
  3. Open powered front trunk
    Informational PurposesAn informational icon, calling your attention
    Note
    Via exterior switch or UI
  4. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Set air suspension to "Jack Mode"
  5. Place vehicle in service mode
    Informational PurposesAn informational icon, calling your attention
    Note
    Via UI > Controls > Software, Touch and hold "Cybertruck" for 2 seconds then release, Use screen keyboard to type "service" into dialog box then select OK
  6. Unlock vehicle gateway
    Informational PurposesAn informational icon, calling your attention
    Note
    After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information
  7. Access thermal system routines using the UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select quick controls > Service mode > Diagnostics > Thermal, Authorize routines by holding right turn signal, depressing brake pedal for 10 seconds with key on phone dock
  8. Select 'Coolant System' to enter coolant circuit screen, Select 'Coolant Fill/Drain' using the UI and PROC_VCFRONT_X_START-THERMAL-FILL-DRAINSearch for routine in ToolboxLow Voltage ControllersThermal / Actions - Start Thermal Fill/DrainThermal / Refrigerant System - Start Thermal Fill/Drain-COOLANT window will appear, Select 'Run'
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify indicator displays green for Coolant readiness, Thermal Fill Drain routine has a 50 minute time limit
  9. Connect to vehicle using Toolbox 3.0
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle OBD II connection is integrated into drivers lower IP cover, Open Toolbox 3 website and establish connection to the vehicle, https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
  10. Select "Actions" and search for "EPB"
  11. Select 'PROC_EPB_X_SERVICE-MODE', click 'Run', and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Choose 'BOTH' under "EPB Selection", Choose 'START' under "Action Selection", Chock wheel if necessary, Select ‘X’ at top right of window to close once complete
  12. Power down vehicle via UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off
  13. Remove rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips
  14. Unlock fireman's loop connector and disconnect, Slide eCPA to left on the MV battery connector then lift lever to release
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Unlock fireman's loop connector and disconnect, Release eCPA by pushing down to unlock and slide red locking tab to left, Wait 2 minutes for electrical circuits to discharge before disconnecting modules
  15. Remove LH rear wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached
  16. Remove RH rear wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached
  17. Loosen RH rear wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  18. Loosen LH rear wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  19. Raise vehicle partially and lower onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  20. Remove LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  21. Remove RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  22. Disconnect RH rear EPB harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  23. Release RH rear brake line from upper control arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  24. Remove RH rear brake caliper and set aside
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21 mm, 150 Nm, Hang caliper from body if not fully removing, Route caliper hose so that it does not get caught on stabar assembly
  25. Remove RH rear brake rotor
    Informational PurposesAn informational icon, calling your attention
    Note
    Rotor will be loose until caliper is installed
  26. Use jack to simulate ride height on RH rear suspension
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise jack to simulate ride height, This is to release tension from the upper control arm which will be removed next later steps, DO NOT skip this you run into the risk of hurting yourself
  27. Remove RH rear toe link from RH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 21mm, 170 Nm, Counter hold ball joint, Discard nyloc nut after removal
  28. Remove nut securing RH rear upper control arm to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nylon nut, 21 mm, 150 Nm, Discard nut after removal, Place support stand below suspension to ease removal
  29. Use jack to lower RH rear ride height back to hanging position
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower jack to let suspension hang
  30. Release harness from RH rear air spring module
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x grommet
  31. Remove RH rear lower control arm aeroshield
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 7 Nm
  32. Remove nuts securing RH rear air spring module to lower control arm
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nylon nut, 21 mm, 140 Nm, Discard nuts after removal
  33. Disconnect EPB harness connector from LH rear brake caliper
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  34. Release LH rear brake line from upper control arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  35. Remove LH rear brake caliper and set aside
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21 mm, 150 Nm, Hang caliper from body if not fully removing, Route caliper hose so that it does not get caught on stabar assembly
  36. Remove LH rear brake rotor
    Informational PurposesAn informational icon, calling your attention
    Note
    Rotor will be loose until caliper is installed
  37. Use jack to simulate ride height on LH rear suspension
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise jack to simulate ride height, This is to release tension from the upper control arm which will be removed next later steps, DO NOT skip this you run into the risk of hurting yourself
  38. Remove LH rear toe link from LH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 21mm, 170 Nm, Counter hold ball joint, Discard nyloc nut after removal
  39. Remove nut securing LH rear upper control arm to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nylon nut, 21 mm, 150 Nm, Discard nut after removal, Move brake hose aside to avoid damage, Use caution when releasing rear upper control from knuckle
  40. Use jack to lower LH rear ride height back to hanging position
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower jack to let suspension hang
  41. Release harness from LH rear air spring module
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x grommet
  42. Remove LH rear lower control arm aeroshield
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 7 Nm
  43. Remove nuts securing LH rear air spring module to lower control arm
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nylon nut, 21 mm, 140 Nm, Discard nuts after removal
  44. Raise vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Note
    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
  45. Remove Mid-aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm
  46. Remove rear aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    5x bolts, 10mm, 6 Nm, 2x guides
  47. Remove rear diffuser
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 6 Nm, 8x bolts, T30, 6 Nm, 6x clips, 6x harness secure clips, 16x tabs
  48. Remove all items from pockets and ensure not wearing metal items
  49. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
  50. Put on HV insulating gloves and leather over gloves
  51. Remove clips securing AC compressor HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  52. Verify no HV - Install amp clamp to RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  53. Disconnect RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab and rotate release lever up, Do not force release lever up, Ensure alignment tabs on header are not damaged
  54. Remove leather over gloves and HV insulating gloves
  55. Position coolant drain container underneath RH rear of HV battery
  56. Remove front lower clips securing RH rear wheel arch liner
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  57. Disconnect RDU return hose from PT return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x clamp clip, Move wheel liner aside as needed, Plug coolant connections as needed
  58. Disconnect RDU supply hose from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Plug coolant connections as needed
  59. Remove coolant drain container from underneath vehicle
  60. Disconnect rear steering gear harness from subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release red locking tab
  61. Disconnect rear subframe harness from rear fascia harness
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  62. Release rear diffuser brackets and set aside
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 13mm, 30 Nm, 4x tabs, Let brackets hang
  63. Disconnect LHS RDU oil pump connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  64. Disconnect RHS RDU oil pump connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  65. Lower vehicle partially and set lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  66. Position powertrain lift under rear subframe
  67. Connect shop air supply to powertrain table
  68. Raise powertrain lift to rear subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    3x dowels, Make sure height on hoist can be reached with powertrain lift height limit
  69. Safely secure rear subframe onto powertrain lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Secure subframe to powertrain table and fixture
  70. Remove bolts securing rear subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 24mm, 355 Nm
  71. Lower subframe table to access breather tube
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution with RDU coolant hoses and breather line, Subframe jig assembly will need to be maneuvered to prevent coolant lines getting caught, Access breather from LH rear wheel well
  72. Disconnect RDU breather tube
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, 1x clip, Press tabs inward and pull breather up, Release clip from RDU casing
  73. Fully lower subframe table
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution with RDU coolant hoses, Subframe table will need to be moved back to prevent coolant lines getting caught, Ensure DU breather line is not caught
  74. Disconnect air supply from subframe lifting tool
  75. Remove clip securing RSA jumper harness to RHS RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  76. Release LHS and RHS RDU HV harness brackets from subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x brackets, 4x bolts, 10mm, 12 Nm, Set brackets aside
  77. Remove RSA and toe link assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 18 mm, 120 Nm, 1x connector, Release locking tab
  78. Release RDU supply and return hose from subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  79. Remove bolt securing ground strap to rear subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  80. Release LH rear halfshaft from RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x U-bolt, 2x nuts, 10mm, Torque hand-tight, Wrap cable around inner joint then tighten with U-bolt
  81. Release RH rear halfshaft from RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    1x U-bolt, 2x nuts, 10mm, Torque hand-tight, Wrap cable around inner joint then tighten with U-bolt
  82. Remove rear stabilizer bar and link assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x links, 6x bolts, 15mm, 50 Nm, Remove clip securing RDU harness as needed
  83. Release LH chassis corner harness from subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  84. Release RH chassis corner harness from subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  85. Remove LH control arm, axle, and knuckle as an assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 21mm, 185 Nm, Recommend assistance
  86. Remove RH control arm, axle, and knuckle as an assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 21mm, 185 Nm, Recommend assistance
  87. Remove rear steering actuator harness
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  88. Placeholder - Set up temporary RDU sling
    Informational PurposesAn informational icon, calling your attention
    Note
    2x black shackles, 3x orange shackles, 3x eyelets, Do not use yellow eyelet, Do not remove yellow eyelet, Install black shackles onto orange shackles via thinnest part of orange shackle
  89. Placeholder - Secure temporary sling onto RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    2x black shackles, 3x orange shackles, 3x eyelets, Do not use yellow eyelet, Do not remove yellow eyelet, Set yellow eyelet aside to prevent wedging or damage
  90. Placeholder - Secure temporary sling onto gantry
    Informational PurposesAn informational icon, calling your attention
    Note
    2x black shackles, 3x orange shackles, 3x eyelets, Make sure components are positioned to prevent binding
  91. Placeholder - Remove nuts securing RDU to subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    4x nuts, 18mm, 85 Nm, 2x nuts, 21mm, 115 Nm
  92. Placeholder - Raise RDU from subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    EXTREME CAUTION: 6x studs, Recommend assistance, Do NOT raise all at once, Pry and release bushing mounts from subframe studs, Front mount will release first then rear mounts, Avoid damaging subframe studs, Remove halfshalfs from RDU
  93. Placeholder - Position pallet below drive unit
    Informational PurposesAn informational icon, calling your attention
    Note
    May need to adjust sling
  94. Placeholder - Lower drive unit onto pallet
  95. Inspect rear subframe stud condition
    Informational PurposesAn informational icon, calling your attention
    Note
    6x studs, If any studs are damaged then escalate to Service Engineering
  96. Remove rear subframe from drive unit jack
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  97. Install rear subframe on to drive unit jack
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  98. Placeholder - Raise RDU from pallet
    Informational PurposesAn informational icon, calling your attention
    Note
    2x black shackles, 3x orange shackles, 3x eyelets
  99. Placeholder - Lower RDU onto subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    EXTREME CAUTION: 6x studs, Recommend assistance, Do NOT lower all at once, Maneuver and secure bushing mounts onto subframe studs, Rear mounts will secure first then front mount, Avoid damaging subframe studs, Make sure RDU mounts are flush with subframe, Position halfshalfs onto RDU
  100. Placeholder - Install nuts securing RDU to subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    4x nuts, 18mm, 85 Nm, 2x nuts, 21mm, 115 Nm
  101. Placeholder - Release temporary sling from gantry
    Informational PurposesAn informational icon, calling your attention
    Note
    2x black shackles, 3x orange shackles, 3x eyelets
  102. Placeholder - Release temporary sling from RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    2x black shackles, 3x orange shackles, 3x eyelets
  103. Install steering actuator harness
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  104. Install RH control arm, axle, and knuckle as an assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 21mm, 185 Nm, Recommend assistance
  105. Install LH control arm, axle, and knuckle as an assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 21mm, 185 Nm, Recommend assistance
  106. Secure RH chassis corner harness onto subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  107. Secure LH chassis corner harness onto subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  108. Install rear stabilizer bar and link assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x links, 6x bolts, 15mm, 50 Nm, Secure clip securing RDU harness as needed
  109. Install LH rear halfshaft into RDU
  110. Install RH rear halfshaft into RDU
  111. Install bolt securing ground strap to rear subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  112. Secure RDU supply and return hose onto subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  113. Install RSA and toe link assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 18 mm, 120 Nm, 1x connector, Secure locking tab
  114. Secure LHS and RHS RDU HV harness brackets onto subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    2x brackets, 4x bolts, 10mm, 12 Nm
  115. Install clip securing RSA jumper harness to RHS RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  116. Position subframe lifting tool with subframe assembly under vehicle
  117. Connect air supply to subframe lifting tool
  118. Raise drive unit until sufficient access is available to breather
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use caution to not damage components while raising subframe, Position coolant lines above HV battery lip
  119. Connect RDU breather tube
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, 1x clip, Install clip onto RDU casing, Verify tabs are fully engaged
  120. Fully raise rear drive unit and subframe into position
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use caution to not damage components while raising subframe, Position coolant lines above HV battery lip
  121. Loosely install bolts securing rear subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 24mm, Hand Tight, Start bolts by hand before using power tools
  122. Torque bolts securing rear subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 24mm, 355 Nm
  123. Remove rear subframe tie downs from powertrain lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Release subframe to powertrain table and fixture
  124. Lower powertrain table from subframe and move away from vehicle
  125. Connect RHS RDU oil pump connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  126. Connect LHS RDU oil pump connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  127. Secure rear diffuser brackets
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 13mm, 30 Nm, 4 tabs
  128. Connect tri motor rear subframe harness onto rear fascia harness
    Informational PurposesAn informational icon, calling your attention
    Note
    3x connectors
  129. Connect rear steering gear harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage red locking tab
  130. Position coolant drain container underneath RH rear of HV battery
  131. Connect RDU supply hose onto HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Remove plugs as needed
  132. Connect RDU return hose to PT return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x clamp clip, Move wheel liner aside as needed, Remove plugs
  133. Install front lower clips securing RH rear wheel arch liner
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  134. Remove coolant drain container from underneath vehicle
  135. Connect RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Verify lever is upright and in open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
  136. Connect LHS RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Verify lever is upright and in open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
  137. Install clips securing AC compressor HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  138. Install rear diffuser
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 6 Nm, 8x bolts, T30, 6 Nm, 6x clips, 6x harness secure clips, 16x tabs
  139. Install rear aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    5x bolts, 10mm, 6 Nm, 2x guides
  140. Install Mid-aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm, Apply Loctite 222 onto mid aeroshield bolts and install fasteners
  141. Lower vehicle partially and set lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  142. Install nuts securing LH rear air spring module to lower control arm assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nylon nut, 21 mm, 140 Nm, Install new nylon nuts
  143. Install LH rear lower control arm aeroshield
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 7 Nm
  144. Secure harness to LH rear active dampener
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 2x grommets
  145. Use jack to simulate ride height on LH rear suspension
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise jack to simulate ride height, This is to release tension from the upper control arm which will be removed next later steps, DO NOT skip this you run into the risk of hurting yourself
  146. Install nut securing LH rear upper control arm to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nylon nut, 21 mm, 150 Nm, Install new nylon nut, Counter-hold joint to install nut, Support suspension to ease installation, Ensure brake hose is properly routed
  147. Install LH rear toe link onto LH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 21mm, 170 Nm, Install new Nyloc nut
  148. Use jack to lower LH rear ride height back to hanging position
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower jack to let suspension hang
  149. Position LH rear brake rotor
    Informational PurposesAn informational icon, calling your attention
    Note
    Rotor will be loose until caliper is installed
  150. Install LH rear brake caliper onto LH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 150 Nm
  151. Connect EPB harness connector to LH rear brake caliper
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  152. Install LH rear brake line onto upper control arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10 mm, 10 Nm
  153. Install nuts securing RH rear air spring module to lower control arm assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nylon nut, 21 mm, 140 Nm, Install new nylon nuts
  154. Install RH rear lower control arm aeroshield
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 7 Nm
  155. Secure harness to RH rear active dampener
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 2x grommets
  156. Use jack to simulate ride height on RH rear suspension
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise jack to simulate ride height, This is to release tension from the upper control arm which will be removed next later steps, DO NOT skip this you run into the risk of hurting yourself
  157. Install nut securing RH rear upper control arm to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nylon nut, 21 mm, 150 Nm, Install new nylon nut, Counter-hold joint to install nut, Support suspension to ease installation
  158. Install RH rear toe link onto RH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 21mm, 170 Nm, Install new Nyloc nut
  159. Use jack to lower RH rear ride height back to hanging position
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower jack to let suspension hang
  160. Position RH rear brake rotor
    Informational PurposesAn informational icon, calling your attention
    Note
    Rotor will be loose until caliper is installed
  161. Install RH rear brake caliper onto RH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 21mm, 150 Nm
  162. Connect RH rear EPB harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  163. Install RH rear brake line onto upper control arm
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10 mm, 10 Nm
  164. Install RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  165. Install LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  166. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  167. Remove coolant bottle cap
  168. Install vacuum refill cap onto coolant bottle assembly
  169. Place empty coolant container into front storage area
    Informational PurposesAn informational icon, calling your attention
    Note
    If frunk is not installed take caution, CFM fan shroud assembly cannot support a full coolant container, Ensure overflow container is empty, Place fender cover over FEM and front fascia
  170. Fill container with at least 15L of coolant
  171. Place filled coolant container onto coolant drain & fill cart
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not place container with 15L of coolant on top of CFM fan shroud, Position cart as close as possible to front of vehicle
  172. Setup coolant refill tool
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify all valves on refill tool are in the closed position, See image for clarity
  173. Install vacuum refill hose to refill cap on coolant bottle
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform push-pull-push test to verify hose is fully installed
  174. Position overflow hose into empty container
  175. Place refill hose inside filled coolant container
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure hose end is fully submerged into coolant
  176. Connect shop air supply to coolant refill tool
    Informational PurposesAn informational icon, calling your attention
    Note
    If not already done, Verify refill valve is set to off
  177. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
    Informational PurposesAn informational icon, calling your attention
    Note
    Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed
  178. Slowly open the refill valve to allow coolant to be drawn into the system
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure hose end of refill hose is fully submerged during entire process
  179. Once the gauge reads zero, close the coolant refill valve
  180. Remove shop air supply to coolant refill tool
    Informational PurposesAn informational icon, calling your attention
    Note
    If not already done, Verify refill valve is set to off
  181. Remove coolant refill hose from coolant container
  182. Remove coolant overflow hose from coolant container
  183. Remove vacuum refill hose from refill cap on coolant bottle
  184. Remove vacuum refill cap from coolant bottle assembly
  185. Remove coolant refill tool from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Move coolant drain & fill cart away from vehicle
  186. Remove coolant container from inside underhood area
  187. Slide eCPA to the right and ensure it is seated against the black lever, Connect fireman's loop 20 seconds after eCPA engagement
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Slide and secure red locking tab on top of release lever, Lock fireman's loop connection, If power cycling vehicle ensure at least 60 seconds has passed since powering down
  188. Access thermal system routines using the UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select quick controls > Service mode > Diagnostics > Thermal, Authorize routines by holding right turn signal, depressing brake pedal for 10 seconds with key on phone dock
  189. Select "Start Coolant Air Purge" using the UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
  190. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at the Max line, Top off fluid as required
  191. Install coolant bottle cap
  192. Install rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips, Adjust windshield seal as required
  193. Torque RH rear wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  194. Torque LH rear wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  195. Install RH rear wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, 8x clips, Partially secure wheel cap to wheel, While partially installed wheel cover can be rotated to align with tire design, When aligned press inward from center of cap then secure all clips to mounting ring
  196. Install LH rear wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, 8x clips, Partially secure wheel cap to wheel, While partially installed wheel cover can be rotated to align with tire design, When aligned press inward from center of cap then secure all clips to mounting ring
  197. Close powered front trunk
    Informational PurposesAn informational icon, calling your attention
    Note
    Via exterior switch or UI
  198. Exit Service Mode
    Informational PurposesAn informational icon, calling your attention
    Note
    Via UI > Service > Exit, Press and hold "Exit Service Mode" button
  199. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
  200. Raise LH front window
  201. Close LH front door
  202. Perform test drive
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform a validation test drive after repairDrive a minimum speed of 25mph, Drive in a straight line and check for excessive pull, Verify the steering wheel is centered when vehicle is driving straight, Determine whether an alignment is recommendedAdd correction code 00040100 as needed