03/12/2024 11:43:58

HV Battery (AWD) \(Remove and Replace\)

Correction code 16010202 FRT 6.70 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2024-12-03: Updated multiple steps to include releasing/installing harness clips.
  • 2024-11-22: Added warning to NOT skip steps to remove the tonneau slats.
  • 2024-10-31: Added HV battery discharge steps.
  • 2024-09-18: Updated to latest time study.
  • 2024-09-12: Added step to connect MV maintainer.
  • 2024-08-09: Added PN of anti-abrasion tape.
  • 2024-06-26: Updated steps to latest time study.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
Cybertruck electronics are powered by a 48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing MV components requires extra knowledge and care in order to avoid personal and/or vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any required MV-related training courses have been completed, as applicable.
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Warning
DO NOT SKIP the steps to remove the tonneau slats. Work on or around the ancillary bay REQUIRES the removal of the tonneau slats. Failure to remove the tonneau slats while working on or around the ancillary bay will result in conditions that may cause personal injury.
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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
Special tools required for this procedure:
  • 1134523-00-B - Battery Alignment Rods
  • 1065131-00-A - Battery Coolant Drain Kit
  • 1135762-00-A - Coolant Hose Plug Kit
  • 1080568-00-A - Fluid Catcher
  • 1076927-00-A - Hioki tester
  • 1020566-00-F - HV Battery Table
  • 1076928-00-A - Test Probes - Hioki 9461
  • 1936724-00-A - Universal Lift Pad adapters
  • 1050448-00-B - Vacuum Refill Tool
  • 1479505-00-A - Vacuum Fill Adapter
  • 113343-80-A - Battery Drain Adapter
  • 1879451-99-A - LV ABRASION STICKER,XM,HVB,CTSB

Discharge

WARNING: To conform with local laws, High Voltage Lithium Batteries must be discharged before packing for shipment. Additionally, HV batteries must be discharged before being put into storage. HV batteries to be shipped must have a State of Charge (SoC) of less than 30% or 50%, depending on the region. If the method of shipment is unknown or uncertain, or the battery is to be stored, it is recommended to discharge the HV battery to less than 30%.

WARNING: Do not ship or store an HV battery that has a loss of high voltage isolation. Verify HV battery isolation before packing for shipment or storage. Use the HV Battery Communication Tool, described in Toolbox article #41977 or Customer Document CD-21-16-003, to determine if the HV battery parameters are within safe limits for shipment or storage.
Informational PurposesAn informational icon, calling your attention
Note
If possible, perform the discharge procedure before HV battery removal. This method requires less time and user interaction than to use the Battery Discharge Tool after the battery has been removed. The Battery Discharge Tool can only be used by certified technicians..
Informational PurposesAn informational icon, calling your attention
Note
The steps of the discharge procedure are mostly touch time, and can be performed by the Service Advisors/Front of House team as well as Service Technicians..
  1. Enable Service Mode Plus. See Toolbox 3 (Connect and Disconnect).
  2. Identify the vehicle's current SOC Max: In the Service Mode Plus menu, touch High Voltage > HV Battery, and then touch the large HV battery diagram to display the HV Battery information window.
    • If the SOC Max is less than the SOC shipping threshold, skip to the Remove section in this procedure.
    • If the SOC Max is greater than the SOC shipping threshold, continue to the next step.
  3. Move the vehicle to a location where the battery can be safely discharged unattended.
  4. In the Service Mode Plus menu, touch High Voltage > HV Battery.
  5. In the Tools section, touch Start HV Discharge, and then in the window that opens, touch Run.
    Informational PurposesAn informational icon, calling your attention
    Note
    The discharge routine starts and will automatically stop when the SOC Max value for surface transport has been attained.
  6. After discharge is complete, move the vehicle to the service bay.

Procedure

  1. Open all the doors and lower all the windows.
  2. Manually latch all doors to prevent lockout
    Informational PurposesAn informational icon, calling your attention
    Note
    Engage latch with screwdriver
  3. Place the vehicle into Service Mode. See Service Mode.
  4. Unlock the vehicle Gateway. See Gateway (Unlock).
  5. Remove the tonneau slats. See Slat System - Tonneau (Remove and Install).
  6. Remove the LH rocker assembly. See Rocker Panel Trim - Rear Rocker Step Reinforcement - LH (Remove and Install).
  7. Remove the LH front rocker step reinforcement. See Rocker Panel Trim - Front Rocker Step Reinforcement - LH (Remove and Install).
  8. Remove the LH rear rocker step reinforcement. See Rocker Panel Trim - Rear Rocker Step Reinforcement - LH (Remove and Install).
  9. Remove the LH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  10. Remove the LH lower A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Lower Trim - LH (Remove and Install).
  11. Remove the footwell cover. See Dash Support Frame - Footwell Cover (Remove and Install).
  12. Remove LH front floor mat
  13. Remove the LH center floor rail. See Passenger Compartment Carpet - Center Floor Rail - LH (Remove and Install).
  14. Remove the accelerator pedal side trim. See Passenger Compartment Carpet - Pedal - Side Trim (Remove and Install).
  15. Remove the accelerator pedal. See Accelerator Pedal (Remove and Install).
  16. Remove LH carpet support foam
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift up from rear edge
  17. Fold back LH front cabin carpet
  18. Remove LH front interior HV Battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 24mm, 160 Nm
  19. Temporarily install accelerator pedal
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 13mm, 10 Nm, 1x connector, Secure nuts hand tight to allow vehicle to be driven onto lift
  20. Release LH front seat belt from pretensioner
    Informational PurposesAn informational icon, calling your attention
    Note
    Unlock the linkage by rotating the lock screw counterclockwiseA light audible click will be heard, and the screw should remain horizontalDo not rotate clockwise to avoid damage to the mechanism
  21. Move the LH front seat fully rearward.
  22. Remove bolts securing front of LH front seat tracks to risers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, T45P, 34 Nm, Discard after removal
  23. Move the LH front seat fully forward.
  24. Remove bolts securing rear of LH front seat tracks to the floor panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, T45P, 34 Nm, Discard after removal
  25. Adjust position of LH front seat for easy removal
    Informational PurposesAn informational icon, calling your attention
    Note
    Move seat to middle of track at most upright position with seat fully up off floor
  26. Remove the RH rocker assembly. See Rocker Panel Trim - Rear Rocker Step Reinforcement - LH (Remove and Install).
  27. Remove the RH front rocker step reinforcement. See Rocker Panel Trim - Front Rocker Step Reinforcement - LH (Remove and Install).
  28. Remove the RH rear rocker step reinforcement. See Rocker Panel Trim - Rear Rocker Step Reinforcement - LH (Remove and Install).
  29. Remove the RH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  30. Remove the RH lower A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Lower Trim - LH (Remove and Install).
  31. Remove RH front floor mat
  32. Remove the RH center floor rail. See Passenger Compartment Carpet - Center Floor Rail - LH (Remove and Install).
  33. Remove the center floor trim. See Passenger Compartment Carpet - Center Floor Trim (Remove and Install).
  34. Fold back RH carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    8x clips, 4x datums
  35. Remove RH carpet support foam
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift up from rear edge
  36. Remove RH interior front HV battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 24mm, 160 Nm
  37. Release RH front seat belt from pretensioner
    Informational PurposesAn informational icon, calling your attention
    Note
    Unlock the linkage by rotating the lock screw counterclockwise A light audible click will be heard, and the screw should remain horizontal Do not rotate clockwise to avoid damage to the mechanism
  38. Move the RH front seat fully rearward.
  39. Remove bolts securing front of RH front seat tracks to risers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, T45P, 34 Nm, Discard after removal
  40. Move the RH front seat fully forward.
  41. Remove bolts securing rear of RH front seat tracks to the floor panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, T45P, 34 Nm, Discard after removal
  42. Adjust position of RH front seat for easy removal
    Informational PurposesAn informational icon, calling your attention
    Note
    Move seat to middle of track at most upright position with seat fully up off floor
  43. Move vehicle onto lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure positioning allows rear doors to open
  44. Install Universal Lift Pad adapters
    Informational PurposesAn informational icon, calling your attention
    Note
    4x Adapters, Remove original lift pads from lift arms then install respective adapter, Remove plugs from BIW holes, Align pins with lift point holes on body
  45. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Set air suspension to "Jack Mode", Align lift adapter pins with lift point holes on body
  46. Run ODIN routine PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-COOLANTvia Toolbox: (link)via Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Start Fluid Fill/Drain
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Start Fluid Fill/Drain
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Start Fluid Fill/Drain
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Start Fluid Fill/Drain
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Start Coolant Fill/Drain
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Start Coolant Fill/Drain
  47. Remove the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  48. Disconnect MV power. See Disconnect MV Power.
  49. Verify operation of multimeter
    Informational PurposesAn informational icon, calling your attention
    Note
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing MV battery, Touch lightly and do not damage terminals
  50. Raise vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Note
    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
  51. Remove front aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 10mm, 6 Nm
  52. Remove front skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    8x nuts, 15mm, 50 Nm, 2x bolts, 11mm, 50 Nm
  53. Remove the mid aeroshield. See Undertray - Mid Aeroshield (Remove and Install)
  54. Remove all items from pockets and ensure not wearing metal items
  55. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
  56. Put on HV insulating gloves and leather over gloves
  57. Verify no HV - Install amp clamp to RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  58. Remove leather over gloves and HV insulating gloves
  59. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  60. Fold up 2nd row 60 seat
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull tether to release then lift up until locked in place
  61. Disconnect LH seat
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2 stage locking tab, Release yellow locking tab, then release black lever to disconnect
  62. Remove LH front seat from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use caution to not damage other components, Lift seat off risers, Rotate sideways and remove out back door opening
  63. Remove 2nd row floor mat
  64. Partially release LH lower C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x datum
  65. Release LH MV controller dry side locking cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 8mm, 6 Nm, Do not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover are fully released before attempting to release any MV connectors, Plastic Locking CoverUse hand tools on any plastic locking covers, The locking cover may release crooked causing it to get stuck, secure bolt a few turns to loosen the tension then release bolt while assisting plastic locking cover by gently prying on the side that's stuck, Metal Locking CoverYou can use power tools, Quickly disconnecting locking cover helps connectors remove symmetrically, Video uses rear controller for demonstration purposes only
  66. Release floor harness from LH MV controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip, Depress tabs to release connector housing from locking cover
  67. Fold up 2nd row 40 seat
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull tether to release then lift up until locked in place
  68. Disconnect RH seat
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2 stage locking tab, Release yellow locking tab, then release black lever to disconnect
  69. Remove RH front seat from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use caution to not damage other components, Lift seat off risers, Rotate sideways and remove out back door opening
  70. Release RH MV controller connector lower locking cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 8mm, 6 Nm, Do not remove locking covers, Loosen until bolts spins freely, Double check that bolts and locking covers are fully released before attempting to release any MV connectorsPlastic Locking Cover Use hand tools on any plastic locking covers, The locking covers may release crooked causing them to get stuck, secure bolts a few turns to loosen the tension then release bolts while assisting plastic locking covers by gently prying on the stuck sidesMetal Locking Cover You can use power tools, Quickly disconnecting locking covers helps connectors remove symmetrically
  71. Release cabin floor and backbone harnesses from RH MV controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x backbone cable, 2x edge clips, 3x harness clips, Pull from edges of connector housing, Do not pull backbone cable, Avoid bending cable at a tight radius
  72. Disconnect rear display connector from car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  73. Remove the center console front panel. See Center Console - Front Panel Assembly (Remove and Install).
  74. Release HV outlet from front console panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 1 Nm, 1x clip
  75. Remove front bolts securing center console to riser
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 5 Nm
  76. Disconnect center console harness connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  77. Remove center console back panel
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips, 3x connectors, 3x harness clips
  78. Remove rear bolts securing center console to riser
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm
  79. Remove center console
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift up to release from riser
  80. Remove the rear wall lower trim. See Passenger Compartment Carpet - End Item, Rear Wall Lower Trim, Soft Trim (Remove and Install).
  81. Remove RH subwoofer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x bolts, 13mm, 8 Nm, Slide towards center of vehicle to release outer port from body
  82. Remove RH rear interior HV battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts
  83. Disconnect backbone harness from rear MV controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x bolts, 8mm, 6 Nm, Do not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover has fully released before attempting to release any MV connectors, Depress tabs on connector housing to releasePlastic Locking CoverUse hand tools on any plastic locking covers, The locking covers may release crooked causing them to get stuck, Thread bolt a few turns to avoid damage then gently pry stuck edges of locking coverMetal Locking CoverYou can use power tools, Quickly disconnecting locking covers helps connectors release evenly
  84. Remove LH subwoofer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x bolts, 13mm, 8 Nm, Slide towards RH of vehicle to release outer port from body, Release locking tab
  85. Remove LH rear interior HV battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts
  86. Remove interior HV harness bulkhead cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x nuts, 10mm, 9 Nm
  87. Remove the bed floor assembly. See Truck Bed - Bed Floor Assembly (Remove and Install).
  88. Remove the tonneau NVH barrier. See Tonneau - Tonneau NVH Barrier Assembly (Remove and Install).
  89. Remove bolts securing HV battery to RUB
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 21mm, 119 Nm, Break free before using power tools, Tonneau slats must be closed or removed to access forward bolts, Shown without tonneau for clarity
  90. Disconnect ancillary bay MV connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Double locking, Release tab then pivot lever, Release second tab to disengage connector, Wait 1 second between locking tab release to discharge and prevent arcing
  91. Remove bolt securing busbar HV connector lid
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, EP10, 9 Nm
  92. Remove bolts securing HV connector to DC FC header
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 9 Nm
  93. Release HV connector from DC FC header
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Use inflatable airbag to suspend busbar assembly above ancillary assembly
  94. Support HV Busbar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Suspend assembly to maintain clearance
  95. Disconnect HV ancillary harnesses
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release red locking tab then slide open black lever to remove, Push cabin harness into interior
  96. Raise vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Note
    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
  97. Position coolant drain container underneath RH rear of HV battery
  98. Disconnect RDU return hose from PT return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x clamp clip, Move wheel liner aside as needed, Plug coolant connections as needed
  99. Disconnect RDU supply hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Plug hoses
  100. Move coolant drain container to front right of HV battery
  101. Disconnect PT supply and return hoses
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, Plug hoses
  102. Disconnect battery coolant supply and return hoses
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, Use caution with pick near HV harness, Plug Hoses, Position coolant drain as needed
  103. Remove coolant drain container from underneath vehicle
  104. Disconnect pressurized pack lines
    Informational PurposesAn informational icon, calling your attention
    Note
    2x VOSS fittings, 12mm, 8Nm
  105. Release clips securing LH pressurized pack line
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  106. Release A/C compressor HV harness from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, 4x clips, Pull down red locking tab and disengage the release lever, Do not force the release lever up, Number of connections may vary by vehicle configuration
  107. Disconnect RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab and rotate release lever up, Do not force release lever up, Ensure alignment tabs on header are not damaged
  108. Release FDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x bolt, 10mm, 10 Nm, Move harness clear of subframe
  109. Position battery table
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure table is level
  110. Remove front exterior HV Battery mounting bolts and ground strap
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 18mm, 115 Nm, 1x bolt, 10mm, 10 Nm, Ensure ground strap is clear of battery
  111. Remove side exterior HV battery mounting bolts from LH and RH side
    Informational PurposesAn informational icon, calling your attention
    Note
    16x bolts, 15mm, 62 Nm
  112. Raise vehicle away from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure no coolant hoses, harnesses, or brake lines are caught while lifting
    Informational PurposesAn informational icon, calling your attention
    Note
    If lift is shorter then remove rear wheels as needed
  113. Secure PT Flush adapter to PCS inlet hose coupling
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove plugs as required, Verify fully seated, Perform push-pull-push test
  114. Secure coolant cart flush hose to regulator and PT Flush adapter
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify regulator valve is closed, Pressure regulator is not adjustable (set at 20 psi)
  115. Secure PCS Drain adapter to PCS outlet using male-to-male adapter
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify valve is closed, Remove plug as required, Verify fully seated, Perform push-pull-push test
  116. Secure coolant cart drain hose to PCS drain adapter and coolant drain container
  117. Open valve on PCS Drain adapter
  118. Connect shop air to regulator
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure regulator valve is closed prior to connecting shop air
  119. Slowly open valve on pressure regulator and allow coolant to drain out of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow coolant to drain
  120. Close valve on pressure regulator once no more coolant is draining
  121. Close valve on PCS Drain adapter
  122. Remove cart drain hose from PCS Drain adapter
  123. Remove PCS Drain adapter from PCS outlet
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip
  124. Remove cart flush hose from PT Flush adapter
  125. Remove PT Flush adapter from PCS inlet coupling
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip
  126. Attach coolant cart flush hose to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove plugs as required, Verify fully seated, Perform push-pull-push test, Verify regulator valve is closed, Pressure regulator is not adjustable (set at 20 psi), Hose is still attached to cart at this point
  127. Attach PCS drain adapter to HV battery hose coupling using male-to-male adapter
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify valve is closed, Verify fully seated, Remove plugs as required, Perform push-pull-push test, Connect to coolant drain
  128. Open valve on P2 Battery Drain adapter
  129. Slowly open valve on pressure regulator and allow coolant to drain out of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow coolant to drain
  130. Close valve on pressure regulator once no more coolant is draining
  131. Disconnect compressed air from coolant pressure tester
  132. Close valve on P2 Battery drain adapter
  133. Remove cart drain hose and PCS drain adapter from HV battery
  134. Remove cart flush hose and PCS flush adapter from battery
  135. Remove RH pressurized pack air line
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x voss fitting, 12mm, 8 Nm
  136. Remove FDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    12x bolts, 10mm, 11 Nm
  137. Remove powertrain hose bundle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 6x clips, Release hose from PCS fitting
  138. Remove rear carpet RH duct bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  139. Remove LH rear carpet duct bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  140. Release HV cabin outlets harness from foam
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide outwards out of groove
  141. Remove rear carpet assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 17x stands, 6x datums, Release stands around LH and RH floor ducts then release stands at center console, Fold back carpet and stands from forward edge, Fold rear carpet and foam forwards then pull center of carpet and foam upwards to remove, Remove clips if they remain on pack side
  142. Remove center floor lower support bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  143. Release interior HV harness from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm, 8x clips, Remove from slot in EPP, Lift rear carpet and EPP as required for access
  144. Remove center console riser duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Maneuver forward to clear riser assembly
  145. Remove floor jumper duct
    Informational PurposesAn informational icon, calling your attention
    Note
    Push forward then lift and slide out
  146. Release connectors from RCM
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release locking tabs first
  147. Remove RCM fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    3x nuts, 10mm, 10 Nm, Discard after removal
  148. Remove RCM from vehicle
  149. Remove LH outboard riser bolt cover
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift from outer edge then pull away
  150. Remove RH outboard riser bolt cover
  151. Release cabin floor harness
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 2x bolts, 10mm, 10 Nm
  152. Remove 1st row riser fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 11mm, 40 Nm
  153. Remove 1st row riser assembly with harnesses
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  154. Remove RH front cabin carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    Plastic portions at rear of carpet need to clear risers
  155. Remove LH front cabin carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    Plastic portions at rear of carpet need to clear risers
  156. Remove RH 2nd row floor duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Lift up then pull away to release duct from Y duct
  157. Remove 2nd row floor Y-Duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Release from passenger side duct then maneuver out of position
  158. Release front section of backbone
    Informational PurposesAn informational icon, calling your attention
    Note
    3x harness clips, Pass connector under cabin floor harness
  159. Remove backbone harness
    Informational PurposesAn informational icon, calling your attention
    Note
    6x harness clips, Pull harness through to 2nd row then remove
  160. Obtain HV battery vitals screenshot
    Informational PurposesAn informational icon, calling your attention
    Note
    Reference steps in 16018725
  161. Attach HV battery H-frame to gantry and raise into position
  162. Secure the P2 battery sling adapter to H-frame
    Informational PurposesAn informational icon, calling your attention
    Note
    4x anchor hooks, Install hooks, Verify anchor hooks are fully tightened and secured, Be aware and do not install anchors hooks in a manner which will cause the adapter sling to bind or twist
  163. Remove top housing from new HV battery crate
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  164. Position gantry over HV battery crate
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  165. Lower H-frame to HV battery crate
  166. Secure P2 sling adapter to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    6x locking joints, The hoist is color coded and will come with instructions, Verify all the locking joints are fully secured, Perform push and pull test, If not properly secured the top pin will be recessed, Take care to secure properly and safely
  167. Lift new HV battery out of crate
  168. Move gantry away from HV battery crate
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  169. Position unused HV battery table under gantry
  170. Lower HV battery onto battery table
  171. Release P2 battery sling adapter from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    6x locking joints, Push down on top pin to release
  172. Remove HV battery and table from under gantry
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  173. Position old HV battery and table under gantry
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  174. Secure P2 sling adapter to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    6x locking joints, The hoist is color coded and will come with instructions, Verify all the locking joints are fully secured, Perform push and pull test, If not properly secured the top pin will be recessed, Take care to secure properly and safely
  175. Raise HV battery off of battery table
  176. Remove empty HV battery table from under gantry
  177. Position gantry over HV battery crate
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  178. Lower old HV battery into crate
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use caution to align HV battery into crate and do not damage the battery
  179. Release battery sling adapter from Range Extender
    Informational PurposesAn informational icon, calling your attention
    Note
    4x locking joints, Push down on top pin to releaseCAD: PRD-14048139 - Prototype sling with lifting pins
  180. Raise gantry and H-frame from crate
  181. Secure top housing onto HV battery crate
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Adhere to proper MRB process
  182. Return gantry to position and remove HV battery H-frame from gantry
  183. Apply backbone harness abrasion protection
    Informational PurposesAn informational icon, calling your attention
    Note
    6x abrasion tape strips, Apply narrow patch to forwardmost position between should bracket ribs, Refer to image for clarity, Skip step if abrasion protection already present and installed correctly, Wide patch dimensions: 50mm wide, 150mm long, Narrow patch dimensions: 25.4mm wide, 235mm long
  184. Install backbone harness
    Informational PurposesAn informational icon, calling your attention
    Note
    6x harness clips, Push harness through to 1st row
  185. Secure front section of backbone
    Informational PurposesAn informational icon, calling your attention
    Note
    3x harness clips, Pass connector under cabin floor harness
  186. Install 2nd row floor Y-Duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Maneuver into position then secure to passenger side duct
  187. Install RH 2nd row floor duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Align floor duct with Y duct then push inward to engage
  188. Install LH front cabin carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    Plastic portions at rear of carpet need to clear risers
  189. Install RH front cabin carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    Plastic portions at rear of carpet need to clear risers
  190. Position 1st row riser assembly with harnesses
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  191. Install 1st row riser fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    8x bolts, 11mm, 40 Nm
  192. Secure cabin floor harness
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 2x bolts, 10mm, 10 Nm
  193. Position RCM for installation
  194. Install bolts securing RCM
    Informational PurposesAn informational icon, calling your attention
    Note
    3x nuts, 10mm, 10 Nm, Install new nuts
  195. Secure connectors onto RCM
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage locking tabs
  196. Install floor jumper duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  197. Install center console riser duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Install from front of riser assembly, Replace any missing or damaged clips
  198. Secure interior HV harness to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm, 8x clips, Remove from slot in EPP, Lift rear carpet and EPP as required for access
  199. Install RH outboard riser bolt cover
  200. Install LH outboard riser bolt cover
  201. Install center floor lower support bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Replace any missing or damaged clips
  202. Install rear carpet assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 6x datums, Secure center foams and datums, Secure stands at center console then secure stands around LH and RH floor ducts, Fully tuck carpet under risers and trim, Replace any missing or damaged clips
  203. Secure HV cabin outlets harness to foam
    Informational PurposesAn informational icon, calling your attention
    Note
    Tuck harness into groove
  204. Install LH rear carpet duct bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Replace any missing or damaged clips
  205. Install rear carpet RH duct bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Replace any missing or damaged clips
  206. Install powertrain hose bundle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 6x clips, Perform a push-pull-push test to ensure hose is fully seated
  207. Install FDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    12x bolts, 10mm, 11 Nm
  208. Install RH pressurized pack air line
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x voss fitting, 12mm, 8 Nm
  209. Install battery alignment rods
    Informational PurposesAn informational icon, calling your attention
    Note
    4x rods, Screw two larger rods in to front casting hand tight, Screw two smaller rods into any of the four seat stancion mounting holes on the HV battery
  210. Position rear carpet section for install
    Informational PurposesAn informational icon, calling your attention
    Note
    Insert a wheel chock under carpet section to maintain 90 degree angle
  211. Lower vehicle onto HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure no coolant hoses, harnesses, or brake lines are caught while lowering, Recommend assistance to ensure good alignment whilst lowering
  212. Install side exterior HV battery mounting bolts to LH and RH side
    Informational PurposesAn informational icon, calling your attention
    Note
    16x bolts, 15mm, 60 Nm
  213. Remove exterior battery alignment rods
    Informational PurposesAn informational icon, calling your attention
    Note
    2x alignment rods
  214. Install front exterior HV Battery mounting bolts and ground strap
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 18mm, 115 Nm, 1x bolt, 10mm, 10 Nm
  215. Raise vehicle away from battery table
    Informational PurposesAn informational icon, calling your attention
    Note
    Set to a comfortable working height, Ensure lift is lowered onto a lock
  216. Remove battery table from under vehicle
  217. Install FDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x bolt, 10mm, 10 Nm, Ensure locking tab engages
  218. Secure A/C compressor HV harness onto battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, 4x clips, Engage locking tab, Do not force lever up, Number of connections may vary by vehicle configuration
  219. Install RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x harness clip, Ensure locking tab is engaged
  220. Install clips securing pressurized pack line
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  221. Install pressurized pack lines
    Informational PurposesAn informational icon, calling your attention
    Note
    2x VOSS fittings, 12mm, 8 Nm, Remove plastic caps from VOSS fittings if installing new fuse cover, Press air lines into fitting until mark aligns with top of fitting, Verify line is properly secured by performing push and pull test
  222. Position coolant drain container underneath RH rear of HV battery
  223. Connect RDU return hose to PT return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Remove coolant plugs, Pull back wheel liner as required, Perform a push-pull-push test to ensure hose is engaged
  224. Connect RDU supply hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Remove coolant plugs, Perform a push-pull-push test to ensure hose is engaged
  225. Move coolant drain container to front right of HV battery
  226. Connect PT supply and return hoses
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, Remove plugs, Perform a push-pull-push test to ensure hose is engaged
  227. Connect battery supply and return coolant hoses
    Informational PurposesAn informational icon, calling your attention
    Note
    2x edge clips, 2x spring clips, Remove plugs, Secure edge clips to casting, Perform a push-pull-push test to ensure hose is engaged
  228. Remove coolant drain container from underneath vehicle
  229. Install the mid aeroshield. See Undertray - Mid Aeroshield (Remove and Install).
  230. Install front skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    8x nuts, 15mm, 50 Nm, 2x bolts, 11mm, 50 Nm
  231. Install front aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 10mm, 6 Nm, Apply loctite 222 to aeroshield fasteners
  232. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  233. Install bolts securing HV battery to RUB
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 21mm, 115 Nm, Tonneau must be closed or removed to access forward bolts, Shown without tonneau for clarity
  234. Clean HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector
  235. Clean busbar HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar
  236. Apply Penetrox onto HV connector joints
    Informational PurposesAn informational icon, calling your attention
    Note
    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
  237. Install busbar onto HV header and install bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 9 Nm
  238. Connect HV ancillary harnesses
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Pull through rear wall opening, Slide black lever to engage then push in red locking tab
  239. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
  240. Put on HV insulating gloves and leather over gloves
  241. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
    Informational PurposesAn informational icon, calling your attention
    Note
    2x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usageThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step
  242. Remove leather over gloves and HV insulating gloves
  243. Install bolt securing busbar HV connector lid
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, EP10, 9 Nm
  244. Connect Ancillary bay MV connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, double locking, Rotate lever into 2nd lock, Perform a pull test to ensure connector engaged correctly
  245. Install the tonneau NVH barrier. See Tonneau - Tonneau NVH Barrier Assembly (Remove and Install).
  246. Install the bed fllor assembly. See Truck Bed - Bed Floor Assembly (Remove and Install).
  247. Install interior HV harness bulkhead cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x nuts, 10mm, 9 Nm
  248. Inspect for any misalignment at rear ribs and apply abrasion tape if missing
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure cable is lying flat without twist, Ensure cable is secured correctly to rib, Apply surface protection at seam of rearmost rib under backbone cable if missing
  249. Connect backbone harness to rear MV controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x bolt, 8mm, 6 Nm, Push backbone connector housing into plastic locking cover, Ensure connector housing is secured to locking frame with a push-pull-push test, Ensure connectors are aligned before securing bracket, Secure locking cover bolt by hand initially to prevent thread stripping Plastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may secure crooked causing it to get stuck, release bolt a few turns to loosen the tension then secure bolt while assist plastic locking cover by gently pushing on the side that's stuck, Push connectors too while driving the locking cover bolt to ensure correct seating Metal Locking Cover You can use power tools, Slowly drive locking cover, Ensure locking cover and bolt are seated fully
  250. Inspect for presence of backbone harness guide at front casting
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure backbone harness guide is installed, If backbone harness guide not installed refer to: https://pds.tesla.com/pdsui/procedure/edit/6662075b96d4ad4adcc17441Add correction code: PLACEHOLDER for https://pds.tesla.com/pdsui/procedure/edit/6662075b96d4ad4adcc17441
  251. Connect rear display connector to car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  252. Secure cabin floor and backbone harnesses onto RH MV controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x backbone cable, 2x edge clips, 3x harness clips, Push from edges of connector housing, Avoid bending ribbon cable at a tight radius
  253. Secure RH MV controller connector locking cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 8mm, 6 Nm, Ensure connector housing is secured to locking frame with a push-pull-push test, Ensure connectors are aligned before securing bracket, Secure locking cover bolt by hand initially to prevent thread stripping Plastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may secure crooked causing it to get stuck, release bolt a few turns to loosen the tension then secure bolt while assist plastic locking cover by gently pushing on the side that's stuck, Push connectors while driving the locking cover bolt to ensure correct seating Metal Locking Cover You can use power tools, Slowly drive locking cover, Ensure locking cover and bolt
  254. Install RH interior front HV battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 24mm, 160 Nm
  255. Remove temporarily installed accelerator pedal
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 13mm, 10 Nm, 1x connector, Release locking tab
  256. Secure floor harness onto LH MV controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip, Secure in locking cover
  257. Secure left MV controller connector locking frame
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 8mm, 4 Nm, Ensure connectors are aligned before tightening center bolt
  258. Install LH front interior HV Battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 24mm, 160 Nm
  259. Install LH carpet support foam
    Informational PurposesAn informational icon, calling your attention
    Note
    Seat at rear edge
  260. Unfold LH front cabin carpet into position
  261. Install the accelerator pedal. See Accelerator Pedal (Remove and Install).
  262. Install center console
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower onto riser
  263. Connect center console harness connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  264. Install front bolts securing center console to riser
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 5 Nm
  265. Secure HV outlet onto front console panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 1 Nm, 1x clip
  266. Install center console front panel
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips, Replace any missing or damage clips
  267. Install LH front seat into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend Assistance, Be cautious not to damage surrounding components while lifting the seat into the vehicle
  268. Connect LH front seat harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2 stage locking tabs, Make connection and engage black lever, then engage yellow locking tab
  269. Install RH front seat into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend Assistance, Be cautious not to damage surrounding components while lifting the seat into the vehicle
  270. Connect RH front seat harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2 stage locking tabs, Make connection and engage black lever, then engage yellow locking tab
  271. Install rear bolts securing center console to riser
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm
  272. Secure HV outlet onto rear console panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 1 Nm, 2x clips
  273. Install center console rear panel
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips, 3x connectors, 3x harness clips, Replace any missing or damaged clips
  274. Remove battery alignment rods
    Informational PurposesAn informational icon, calling your attention
    Note
    4x alignment rods
  275. Install RH rear interior HV battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts
  276. Install RH subwoofer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x bolts, 13mm, 8 Nm, Slide towards outside of vehicle to secure port
  277. Install LH rear interior HV battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts
  278. Install LH subwoofer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x bolts, 13mm, 8 Nm, Slide towards LH of vehicle to secure outer port to body, Engage locking tab
  279. Install the rear wall lower trim. See Passenger Compartment Carpet - End Item, Rear Wall Lower Trim, Soft Trim (Remove and Install).
  280. Fold down 2nd row rear seats
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull tether to release then pivot down until locked in place
  281. Install 2nd row floor mat
  282. Perform cooling system vacuuum fill. See Cooling System (Vacuum Refill).
  283. Reconnect MV power. See Disconnect MV Power.
  284. Select 'Procedures'
    Informational PurposesAn informational icon, calling your attention
    Note
    Lighting Bolt Icon > High Voltage > Procedures
  285. Select 'HV Battery Replacement Procedure'
    Informational PurposesAn informational icon, calling your attention
    Note
    Lightning Bolt Icon > High Voltage > Procedures > High Voltage Battery Replacement
  286. Run ODIN routine UPDATE_CAN-REDEPLOYvia Toolbox: (link)via Service Mode Plus:
    • Drive Inverter Replacement ➜ Drive Inverter DIRE1L Replacement ➜ CAN Redeploy
    • Drive Inverter Replacement ➜ Drive Inverter DIRE1R Replacement ➜ CAN Redeploy
    • Drive Inverter Replacement ➜ Drive Inverter DIRE2 Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Unit ➜ Front Drive Unit Replacement ➜ CAN Redeploy
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ CAN Redeploy
  287. Run ODIN routine PROC_HV_X_PACK-REPLACEMENTvia Toolbox: (link)via Service Mode Plus: High Voltage Battery ➜ High Voltage Battery Replacement ➜ High Voltage Battery Replacement Routine
  288. Remove Universal Lift Pad adapters
    Informational PurposesAn informational icon, calling your attention
    Note
    4x Adapters, Install original lift pads, Install plugs back into holes in BIW
  289. Remove the vehicle from the lift. See Raise Vehicle - 2 Post Lift.
  290. Run ODIN routine PROC_EGGRIGHT3_X_THERMAL-FILL-DRAIN-STOPvia Toolbox: (link)via Service Mode: Thermal ➜ Actions ➜ Stop Thermal Fill/Drainvia Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
  291. Select "Start Coolant Air Purge" using the UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
  292. Install the RH front rocker step reinforcement. See Rocker Panel Trim - Front Rocker Step Reinforcement - LH (Remove and Install).
  293. Install the RH rear rocker step reinforcement. See Rocker Panel Trim - Rear Rocker Step Reinforcement - LH (Remove and Install).
  294. Install the RH rocker assembly. See Rocker Panel Trim - Rear Rocker Step Reinforcement - LH (Remove and Install).
  295. Secure RH front seat belt to pretensioner
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure the lock screw is in the horizonal position. If it is not, unlock it by following the linkage removal instructions.Slide the linkage onto the pretensioner cable, an audible click will be heard, and the screw should rotate to the locked position. Verify there are no twists in the webbing from the upper trim to the pretensioner. Perform a firm pull test with at least 15 pounds of force.
  296. Move the RH front seat fully rearward.
  297. Install bolts securing RH front seat front tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, T45P, 34 Nm, Install new bolts
  298. Install RH carpet support foam
    Informational PurposesAn informational icon, calling your attention
    Note
    Seat at rear edge
  299. Unfold RH front cabin carpet into position
  300. Install the center floor trim. See Passenger Compartment Carpet - Center Floor Trim (Remove and Install).
  301. Install the RH center floor rail. See Passenger Compartment Carpet - Center Floor Rail - LH (Remove and Install).
  302. Install the RH lower A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Lower Trim - LH (Remove and Install).
  303. Install the RH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  304. Install RH front floor mat
  305. Move the RH front seat fully forward.
  306. Install bolts securing RH front seat rear tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, T45P, 34 Nm, Install new bolts
  307. Install the LH front rocker step reinforcement. See Rocker Panel Trim - Front Rocker Step Reinforcement - LH (Remove and Install).
  308. Install the LH rear rocker step reinforcement. See Rocker Panel Trim - Rear Rocker Step Reinforcement - LH (Remove and Install).
  309. Install the LH rocker assembly. See Rocker Panel Trim - Rear Rocker Step Reinforcement - LH (Remove and Install).
  310. Secure LH front seat belt to pretensioner
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure the lock screw is in the horizonal position. If it is not, unlock it by following the linkage removal instructions.Slide the linkage onto the pretensioner cable, an audible click will be heard, and the screw should rotate to the locked position. Verify there are no twists in the webbing from the upper trim to the pretensioner. Perform a firm pull test with at least 15 pounds of force.
  311. Move the LH front seat fully rearward.
  312. Install bolts securing both LH front seat front tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, T45P, 34 Nm, Install new bolts
  313. Install the LH center floor rail. See Passenger Compartment Carpet - Center Floor Rail - LH (Remove and Install).
  314. Install the accelerator pedal side trim. See Passenger Compartment Carpet - Pedal - Side Trim (Remove and Install).
  315. Install the footwell cover. See Dash Support Frame - Footwell Cover (Remove and Install)
  316. Install the LH lower A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Lower Trim - LH (Remove and Install).
  317. Install the LH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  318. Install LH front floor mat
  319. Move the LH front seat fully forward.
  320. Install bolts securing LH front seat rear tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, T45P, 34 Nm, Install new bolts
  321. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at the Max line, Top off fluid as required
  322. Install coolant bottle cap
  323. Install the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  324. Perform Thermal Performance through the UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed, if thermal test fails follow https://toolbox.teslamotors.com/articles/206000
  325. Install the tonneau slats. See Slat System - Tonneau (Remove and Install).
  326. Close the tailgate.
  327. Run ODIN routine PROC_EGGREAR1_TONNEAU-CALIBRATEvia Toolbox: (link)via Service Mode: Closures ➜ Tonneau ➜ Calibrate Tonneau
  328. Close the tonneau cover.
  329. Exit Service Mode. See Service Mode.
  330. Raise all the windows and close all the doors.