14/01/2025 13:22:52

HV Battery (AWD) \(Remove and Replace\)

Correction code 16010202 FRT 6.70 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2025-01-14: Updated entire procedure to the latest validation.
  • 2024-12-03: Updated multiple steps to include releasing/installing harness clips.
  • 2024-11-22: Added warning to NOT skip steps to remove the tonneau slats.
  • 2024-10-31: Added HV battery discharge steps.
  • 2024-09-18: Updated to latest time study.
  • 2024-09-12: Added step to connect MV maintainer.
  • 2024-08-09: Added PN of anti-abrasion tape.
  • 2024-06-26: Updated steps to latest time study.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
Cybertruck electronics are powered by a 48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing MV components requires extra knowledge and care in order to avoid personal and/or vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any required MV-related training courses have been completed, as applicable.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
DO NOT SKIP the steps to remove the tonneau slats. Work on or around the ancillary bay REQUIRES the removal of the tonneau slats. Failure to remove the tonneau slats while working on or around the ancillary bay will result in conditions that may cause personal injury.
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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
Special tools required for this procedure:
  • 1134523-00-B - Battery Alignment Rods
  • 1065131-00-A - Battery Coolant Drain Kit
  • 1135762-00-A - Coolant Hose Plug Kit
  • 1080568-00-A - Fluid Catcher
  • 1076927-00-A - Hioki tester
  • 1020566-00-F - HV Battery Table
  • 1076928-00-A - Test Probes - Hioki 9461
  • 1936724-00-A - Universal Lift Pad adapters
  • 1050448-00-B - Vacuum Refill Tool
  • 1479505-00-A - Vacuum Fill Adapter
  • 113343-80-A - Battery Drain Adapter
  • 1879451-99-A - LV ABRASION STICKER,XM,HVB,CTSB

Discharge

WARNING: To conform with local laws, High Voltage Lithium Batteries must be discharged before packing for shipment. Additionally, HV batteries must be discharged before being put into storage. HV batteries to be shipped must have a State of Charge (SoC) of less than 30% or 50%, depending on the region. If the method of shipment is unknown or uncertain, or the battery is to be stored, it is recommended to discharge the HV battery to less than 30%.

WARNING: Do not ship or store an HV battery that has a loss of high voltage isolation. Verify HV battery isolation before packing for shipment or storage. Use the HV Battery Communication Tool, described in Toolbox article #41977 or Customer Document CD-21-16-003, to determine if the HV battery parameters are within safe limits for shipment or storage.

Informational PurposesAn informational icon, calling your attention
Note
If possible, perform the discharge procedure before HV battery removal. This method requires less time and user interaction than to use the Battery Discharge Tool after the battery has been removed. The Battery Discharge Tool can only be used by certified technicians..
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Note
The steps of the discharge procedure are mostly touch time, and can be performed by the Service Advisors/Front of House team as well as Service Technicians..
  1. Enable Service Mode Plus. See Toolbox 3 (Connect and Disconnect).
  2. Identify the vehicle's current SOC Max: In the Service Mode Plus menu, touch High Voltage > HV Battery, and then touch the large HV battery diagram to display the HV Battery information window.
    • If the SOC Max is less than the SOC shipping threshold, skip to the Remove section in this procedure.
    • If the SOC Max is greater than the SOC shipping threshold, continue to the next step.
  3. Move the vehicle to a location where the battery can be safely discharged unattended.
  4. In the Service Mode Plus menu, touch High Voltage > HV Battery.
  5. In the Tools section, touch Start HV Discharge, and then in the window that opens, touch Run.
    Informational PurposesAn informational icon, calling your attention
    Note
    The discharge routine starts and will automatically stop when the SOC Max value for surface transport has been attained.
  6. After discharge is complete, move the vehicle to the service bay.

Procedure

  1. Open all the doors and lower all the windows.
  2. Manually latch all doors to prevent lockout
    Informational PurposesAn informational icon, calling your attention
    Note
    Engage latch with screwdriver
  3. Place the vehicle into Service Mode. See Service Mode.
  4. Unlock the vehicle Gateway. See Gateway (Unlock).
  5. Open tailgate
    Informational PurposesAn informational icon, calling your attention
    Note
    Press button to release
  6. Open tonneau cover
    Informational PurposesAn informational icon, calling your attention
    Note
    Press forward arrow on LH bed rail
  7. Release LH sail applique
    Informational PurposesAn informational icon, calling your attention
    Note
    6x tabs, Release rear portion of LH sail applique and support with inflatable airbag
  8. Remove LH tonneau water management seal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Pull away from rail to release from groove
  9. Release LH tail lamp applique
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  10. Remove LH tonneau hard stop
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 9 Nm
  11. Remove LH tonneau slip datum bracket
  12. Remove LH tailgate bumpstop
    Informational PurposesAn informational icon, calling your attention
    Note
    1x datum, Rotate and release inboard
  13. Release RH sail applique
    Informational PurposesAn informational icon, calling your attention
    Note
    6x tabs, Release rear portion of RH sail applique and support with inflatable airbag
  14. Remove RH tonneau water management seal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Pull away from rail to release from groove
  15. Release RH tail lamp applique
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 2x datums
  16. Remove RH tonneau hard stop
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 9 Nm
  17. Remove RH tonneau slip datum bracket
  18. Remove RH tailgate bumpstop
    Informational PurposesAn informational icon, calling your attention
    Note
    1x datum, Rotate and release
  19. Install tonneau transfer frame onto powertrain table
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 4x nuts, Frame TPN: 1999662-00-A
  20. Position tonneau transfer frame onto tonneau bed rails
    Informational PurposesAn informational icon, calling your attention
    Note
    Connect air supply, Raise and adjust angle on powertrain table as needed, Frame TPN: 1999662-00-A
  21. Align and secure tonneau transfer frame onto tonneau bed rails
    Informational PurposesAn informational icon, calling your attention
    Note
    2x pins, Frame TPN: 1999662-00-A
  22. Run ODIN routine PROC_EGGREAR1_TONNEAU-CALIBRATEvia Toolbox: (link)via Service Mode: Closures ➜ Tonneau ➜ Calibrate Tonneau
  23. Release tonneau chain from motors
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Press close button until both motors have audibly released all links, Frame TPN: 1999662-00-A
  24. Manually guide remaining tonneau slats and chain out of bed rails
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, 2x pins, Remove pins then move powertrain table away from vehicle and guide slats out, Frame TPN: 1999662-00-A
  25. Move vehicle onto lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure positioning allows rear doors to open
  26. Move the LH front seat fully rearward.
  27. Remove bolts securing front of LH front seat tracks to risers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, T45P, 34 Nm, Discard after removal
  28. Move the LH front seat fully forward.
  29. Remove bolts securing rear of LH front seat tracks to the floor panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, T45P, 34 Nm, Discard after removal
  30. Adjust position of LH front seat for easy removal
    Informational PurposesAn informational icon, calling your attention
    Note
    Move seat to middle of track at most upright position with seat fully up off floor
  31. Move the RH front seat fully rearward.
  32. Remove bolts securing front of RH front seat tracks to risers
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, T45P, 34 Nm, Discard after removal
  33. Move the RH front seat fully forward.
  34. Remove bolts securing rear of RH front seat tracks to the floor panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, T45P, 34 Nm, Discard after removal
  35. Adjust position of RH front seat for easy removal
    Informational PurposesAn informational icon, calling your attention
    Note
    Move seat to middle of track at most upright position with seat fully up off floor
  36. Select 'Coolant System' to enter coolant circuit screen, Select 'Coolant Fill/Drain' using the UI and 'PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-COOLANT' window will appear, Select 'Run'
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify indicator displays green for Coolant readiness, Thermal Fill Drain routine has a 50 minute time limit
  37. Remove the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  38. Disconnect MV power. See Disconnect MV Power.
  39. Verify operation of multimeter
    Informational PurposesAn informational icon, calling your attention
    Note
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing MV battery, Touch lightly and do not damage terminals
  40. Remove the front aeroshield. See Undertray - Front Aeroshield (Remove and Install).
  41. Remove front skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    8x nuts, 15mm, 50 Nm, 2x bolts, 11mm, 50 Nm
  42. Remove mid aeroshield. See Undertray - Mid Aeroshield (Remove and Install).
  43. Remove all items from pockets and ensure not wearing metal items
  44. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
  45. Put on HV insulating gloves and leather over gloves
  46. Verify no HV - Install amp clamp to RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  47. Remove leather over gloves and HV insulating gloves
  48. Disconnect EPB harness connector from LH rear brake caliper
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  49. Release the LH rear parking brake with EPB release tool
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Connect EPB release tool to brake caliper then press release button to disengage park brake, Disconnect EPB release tool once complete
  50. Connect LH rear EPB harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  51. Disconnect RH rear EPB harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  52. Release the RH rear parking brake with EPB release tool
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Connect EPB release tool to brake caliper then press release button to disengage park brake, Disconnect EPB release tool once complete
  53. Connect RH rear EPB harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  54. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  55. Position wheel chocks fore and aft of RH rear wheel
  56. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove them from under vehicle,
  57. Roll vehicle rearward
    Informational PurposesAn informational icon, calling your attention
    Note
    Position vehicle so front doors can be fully opened, Chock wheels once vehicle is in desired position
  58. Release LH front seat belt from pretensioner
    Informational PurposesAn informational icon, calling your attention
    Note
    Unlock the linkage by rotating the lock screw counterclockwiseA light audible click will be heard, and the screw should remain horizontalDo not rotate clockwise to avoid damage to the mechanism
  59. Disconnect LH seat
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2 stage locking tab, Release yellow locking tab, then release black lever to disconnect
  60. Remove LH front seat from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use caution to not damage other components, Lift seat off risers, Rotate sideways and remove out back door opening
  61. Release RH front seat belt from pretensioner
    Informational PurposesAn informational icon, calling your attention
    Note
    Unlock the linkage by rotating the lock screw counterclockwise A light audible click will be heard, and the screw should remain horizontal Do not rotate clockwise to avoid damage to the mechanism
  62. Disconnect RH seat
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2 stage locking tab, Release yellow locking tab, then release black lever to disconnect
  63. Remove RH front seat from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use caution to not damage other components, Lift seat off risers, Rotate sideways and remove out back door opening
  64. Remove center console front panel
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips
  65. Release HV outlet from front console panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 1 Nm, 1x clip
  66. Remove front bolts securing center console to riser
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 5 Nm
  67. Disconnect center console harness connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  68. Remove center console back panel
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips, 3x connectors, 3x harness clips
  69. Remove rear bolts securing center console to riser
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm
  70. Remove center console
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift up to release from riser
  71. Remove RH outboard riser bolt cover
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift from outer edge then pull away
  72. Remove RH seat riser assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 40 Nm, 2x clips, release cabin MV harness and air duct from riser assembly
  73. Remove LH outboard riser bolt cover
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift from outer edge then pull away
  74. Remove LH seat riser assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 40 Nm, 8x clips, release cabin MV harness, release cabin HV outlet harness, and air duct from riser assembly
  75. Remove the footwell cover. See Dash Support Frame - Footwell Cover (Remove and Install).
  76. Remove LH front floor mat
  77. Remove LH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 3x tabs, Release tabs then slightly bend live hinge and release clip
  78. Remove LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips, 3x datums, 2x tabs, Release sill plate, Pull rearward then upward
  79. Remove LH center floor rail
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 3x datums, Pull upwards to release
  80. Remove accelerator pedal side trim
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Lift from forward edge then slide over accelerator pedal
  81. Remove accelerator pedal
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 13mm, 10 Nm, 1x connector, Release locking tab
  82. Remove LH front cabin carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    Plastic portions at rear of carpet need to clear risers
  83. Remove LH carpet support foam
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift up from rear edge
  84. Remove LH front interior HV Battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 24mm, 160 Nm
  85. Remove RH front floor mat
  86. Remove RH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 3x tabs, Release tabs then slightly bend live hinge and release clip
  87. Remove RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips, 3x datums, 2x tabs, Release sill plate, Pull rearward then upward
  88. Remove RH center floor rail
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 3x datums, Pull upwards to release
  89. Remove center floor trim
    Informational PurposesAn informational icon, calling your attention
    Note
    17x clips, Release upper section first
  90. Remove RH front cabin carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    Plastic portions at rear of carpet need to clear risers
  91. Remove RH carpet support foam
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift up from rear edge
  92. Remove RH interior front HV battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 24mm, 160 Nm
  93. Fold up 2nd row 60 seat
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull tether to release then lift up until locked in place
  94. Remove 2nd row floor mat
  95. Partially release LH lower C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x datum
  96. Fold up 2nd row 40 seat
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull tether to release then lift up until locked in place
  97. Partially release RH lower C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x datum
  98. Remove rear wall lower trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips, 4x clips, Remove outermost push clips, then pull straight forward to release inner clips
  99. Remove LH rear carpet duct bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  100. Remove rear carpet RH duct bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  101. Release HV cabin outlets harness from foam
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide outwards out of groove
  102. Remove rear carpet assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 17x stands, 6x datums, Release stands around LH and RH floor ducts then release stands at center console, Fold back carpet and stands from forward edge, Fold rear carpet and foam forwards then pull center of carpet and foam upwards to remove, Remove clips if they remain on pack side
  103. Remove RH subwoofer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x bolts, 13mm, 8 Nm, Slide towards center of vehicle to release outer port from body
  104. Remove RH rear interior HV battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts
  105. Remove LH subwoofer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x bolts, 13mm, 8 Nm, Slide towards RH of vehicle to release outer port from body, Release locking tab
  106. Remove LH rear interior HV battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts
  107. Remove interior HV harness bulkhead cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x nuts, 10mm, 9 Nm
  108. Remove center floor lower support bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  109. Remove center console riser duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Maneuver forward to clear riser assembly
  110. Remove floor jumper duct
    Informational PurposesAn informational icon, calling your attention
    Note
    Push forward then lift and slide out
  111. Release connectors from RCM
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release locking tabs first
  112. Remove RCM fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    3x nuts, 10mm, 10 Nm, Discard after removal
  113. Remove RCM from vehicle
  114. Release LH MV controller dry side locking cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 8mm, 6 Nm, Do not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover are fully released before attempting to release any MV connectors, Plastic Locking CoverUse hand tools on any plastic locking covers, The locking cover may release crooked causing it to get stuck, secure bolt a few turns to loosen the tension then release bolt while assisting plastic locking cover by gently prying on the side that's stuck, Metal Locking CoverYou can use power tools, Quickly disconnecting locking cover helps connectors remove symmetrically, Video uses rear controller for demonstration purposes only
  115. Release floor harness from LH MV controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip, Depress tabs to release connector housing from locking cover
  116. Release RH MV controller connector lower locking cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 8mm, 6 Nm, Do not remove locking covers, Loosen until bolts spins freely, Double check that bolts and locking covers are fully released before attempting to release any MV connectorsPlastic Locking Cover Use hand tools on any plastic locking covers, The locking covers may release crooked causing them to get stuck, secure bolts a few turns to loosen the tension then release bolts while assisting plastic locking covers by gently prying on the stuck sidesMetal Locking Cover You can use power tools, Quickly disconnecting locking covers helps connectors remove symmetrically
  117. Release cabin floor and backbone harnesses from RH MV controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x backbone cable, 2x edge clips, 3x harness clips, Pull from edges of connector housing, Do not pull backbone cable, Avoid bending cable at a tight radius
  118. Disconnect rear display connector from car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  119. Remove cabin floor harness
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 2x bolts, 10mm, 10 Nm
  120. Remove RH 2nd row floor duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Lift up then pull away to release duct from Y duct
  121. Remove 2nd row floor Y-Duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Release from passenger side duct then maneuver out of position
  122. Release front section of backbone
    Informational PurposesAn informational icon, calling your attention
    Note
    3x harness clips, Pass connector under cabin floor harness
  123. Disconnect backbone harness from rear MV controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x bolts, 8mm, 6 Nm, Do not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover has fully released before attempting to release any MV connectors, Depress tabs on connector housing to releasePlastic Locking CoverUse hand tools on any plastic locking covers, The locking covers may release crooked causing them to get stuck, Thread bolt a few turns to avoid damage then gently pry stuck edges of locking coverMetal Locking CoverYou can use power tools, Quickly disconnecting locking covers helps connectors release evenly
  124. Remove backbone harness
    Informational PurposesAn informational icon, calling your attention
    Note
    6x harness clips, Pull harness through to 2nd row then remove
  125. Partially release aft section of front LH fender flare cover
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 3x datum, 1x connector total, Release as needed for clearance, Full removal not required
  126. Remove LH front rocker fastener from step reinforcement
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 4 Nm
  127. Remove clip securing LH rocker cover to front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  128. Partially release fore section of rear LH fender flare cover
    Informational PurposesAn informational icon, calling your attention
    Note
    13x clips, 3x datums total, Release as needed for clearance, Full removal not required
  129. Remove LH rear rocker fastener from step reinforcement
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 4 Nm
  130. Remove clip securing LH rocker cover to rear wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  131. Remove rocker cover fasteners from LH side ski
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 10 Nm
  132. Release LH rocker cover from rocker carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 1x datum, Remove any clips that remained on carrier
  133. Remove front LH rocker step reinforcement
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 15 Nm, 2x datums
  134. Remove rear LH rocker step reinforcement
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 15 Nm
  135. Partially release aft section of front RH fender flare cover
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 3x datum, 1x connector total, Release as needed for clearance, Full removal not required
  136. Remove RH front rocker fastener from step reinforcement
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 4 Nm
  137. Remove clip securing RH rocker cover to front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  138. Partially release fore section of rear RH fender flare cover
    Informational PurposesAn informational icon, calling your attention
    Note
    13x clips, 3x datums total, Release as needed for clearance, Full removal not required
  139. Remove RH rear rocker fastener from step reinforcement
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 4 Nm
  140. Remove clip securing RH rocker cover to rear wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  141. Remove rocker cover fasteners from RH side ski
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 10 Nm
  142. Release RH rocker cover from rocker carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 1x datum, Remove any clips that remained on carrier
  143. Remove front RH rocker step reinforcement
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 15 Nm, 2x datums
  144. Remove rear RH rocker step reinforcement
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 15 Nm
  145. Roll vehicle forward
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove fore wheel chock, Move vehicle to position necessary to place onto lift
  146. Move vehicle onto lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure positioning allows rear doors to open
  147. Install Universal Lift Pad adapters
    Informational PurposesAn informational icon, calling your attention
    Note
    4x Adapters, Remove original lift pads from lift arms then install respective adapter, Remove plugs from BIW holes, Align pins with lift point holes on body
  148. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Set air suspension to "Jack Mode", Align lift adapter pins with lift point holes on body
  149. Remove fastener covers from bed floor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x covers
  150. Remove bed floor assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    10x bolts, 15mm, 56 Nm, 4x anchors, Open anchors as needed, Lift front edge with trim tool then remove panel, Recommend assistance
  151. Remove fasteners securing RH tonneau NVH barrier
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, T25, 5 Nm, Vehicles built before April 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm, Vehicles built after April 2024 will have updated 1-piece NVH cover, 9x bolts, 4mm Allen, 5 Nm, Vehicles built after October 2024 will have 2-piece NVH cover
  152. Remove RH tonneau NVH barrier
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicles built before April 2024 will have 1-piece NVH cover, Vehicles built after April 2024 will have updated 1-piece NVH cover, Vehicles built after October 2024 will have 2-piece NVH cover, Maneuver around bed wall then remove
  153. Remove fasteners securing LH tonneau NVH barrier
    Informational PurposesAn informational icon, calling your attention
    Note
    5x bolts, T25, 5 Nm, Vehicles built before April 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm, Vehicles built after April 2024 will have updated 1-piece NVH cover, 9x bolts, 4mm Allen, 5 Nm, Vehicles built after October 2024 will have 2-piece NVH cover
  154. Remove LH tonneau NVH barrier
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicles built before April 2024 will have 1-piece NVH cover, Vehicles built after April 2024 will have updated 1-piece NVH cover, Vehicles built after October 2024 will have 2-piece NVH cover, Maneuver around bed wall then remove
  155. Remove bolts securing HV battery to RUB
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 21mm, 119 Nm, Break free before using power tools, Tonneau slats must be closed or removed to access forward bolts, Shown without tonneau for clarity
  156. Disconnect ancillary bay MV connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Double locking, Release tab then pivot lever, Release second tab to disengage connector, Wait 1 second between locking tab release to discharge and prevent arcing
  157. Remove bolt securing busbar HV connector lid
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, EP10, 9 Nm
  158. Remove bolts securing HV connector to DC FC header
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 9 Nm
  159. Release HV connector from DC FC header
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Use inflatable airbag to suspend busbar assembly above ancillary assembly
  160. Support HV Busbar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    Suspend assembly to maintain clearance
  161. Disconnect HV ancillary harnesses
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Release red locking tab then slide open black lever to remove, Push cabin harness into interior
  162. Release interior HV harness from HV battery and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm, 8x clips, Remove from slot in EPP, Lift rear carpet and EPP as required for access
  163. Raise vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Note
    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
  164. Position coolant drain container underneath RH rear of HV battery
  165. Remove RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  166. Secure RH rear wheel liner aside
  167. Disconnect RDU return hose from PT return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 1x clamp clip, Move wheel liner aside as needed, Plug coolant connections as needed
  168. Disconnect RDU supply hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Plug hoses
  169. Move coolant drain container to front right of HV battery
  170. Remove RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  171. Secure RH front wheel liner aside
  172. Disconnect PT supply and return hoses
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, Plug hoses
  173. Disconnect battery coolant supply and return hoses
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, Use caution with pick near HV harness, Plug Hoses, Position coolant drain as needed
  174. Remove coolant drain container from underneath vehicle
  175. Disconnect pressurized pack lines
    Informational PurposesAn informational icon, calling your attention
    Note
    2x VOSS fittings, 12mm, 8Nm
  176. Release clips securing LH pressurized pack line
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  177. Release A/C compressor HV harness from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, 4x clips, Pull down red locking tab and disengage the release lever, Do not force the release lever up, Number of connections may vary by vehicle configuration
  178. Disconnect RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab and rotate release lever up, Do not force release lever up, Ensure alignment tabs on header are not damaged
  179. Release FDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x bolt, 10mm, 10 Nm, Move harness clear of subframe
  180. Position battery table
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure table is level
  181. Remove front exterior HV Battery mounting bolts and ground strap
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 18mm, 115 Nm, 1x bolt, 10mm, 10 Nm, Ensure ground strap is clear of battery
  182. Remove side exterior HV battery mounting bolts from LH and RH side
    Informational PurposesAn informational icon, calling your attention
    Note
    16x bolts, 15mm, 62 Nm
  183. Raise vehicle away from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure no coolant hoses, harnesses, or brake lines are caught while lifting, If lift is shorter then remove rear wheels as needed
  184. Remove HV battery from underneath vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  185. Secure PT Flush adapter to PCS inlet hose coupling
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove plugs as required, Verify fully seated, Perform push-pull-push test
  186. Secure coolant cart flush hose to regulator and PT Flush adapter
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify regulator valve is closed, Pressure regulator is not adjustable (set at 20 psi)
  187. Secure PCS Drain adapter to PCS outlet using male-to-male adapter
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify valve is closed, Remove plug as required, Verify fully seated, Perform push-pull-push test
  188. Secure coolant cart drain hose to PCS drain adapter and coolant drain container
  189. Open valve on PCS Drain adapter
  190. Connect shop air to regulator
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure regulator valve is closed prior to connecting shop air
  191. Slowly open valve on pressure regulator and allow coolant to drain out of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow coolant to drain
  192. Close valve on pressure regulator once no more coolant is draining
  193. Close valve on PCS Drain adapter
  194. Remove cart drain hose from PCS Drain adapter
  195. Remove PCS Drain adapter from PCS outlet
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip
  196. Remove cart flush hose from PT Flush adapter
  197. Remove PT Flush adapter from PCS inlet coupling
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip
  198. Attach coolant cart flush hose to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove plugs as required, Verify fully seated, Perform push-pull-push test, Verify regulator valve is closed, Pressure regulator is not adjustable (set at 20 psi), Hose is still attached to cart at this point
  199. Attach PCS drain adapter to HV battery hose coupling using male-to-male adapter
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify valve is closed, Verify fully seated, Remove plugs as required, Perform push-pull-push test, Connect to coolant drain
  200. Open valve on P2 Battery Drain adapter
  201. Slowly open valve on pressure regulator and allow coolant to drain out of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow coolant to drain
  202. Close valve on pressure regulator once no more coolant is draining
  203. Disconnect compressed air from coolant pressure tester
  204. Close valve on P2 Battery drain adapter
  205. Remove cart drain hose and PCS drain adapter from HV battery
  206. Remove cart flush hose and PCS flush adapter from battery
  207. Remove RH pressurized pack air line
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x voss fitting, 12mm, 8 Nm
  208. Remove FDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    12x bolts, 10mm, 11 Nm
  209. Remove powertrain hose bundle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 6x clips, Release hose from PCS fitting
  210. Obtain HV battery vitals screenshot
    Informational PurposesAn informational icon, calling your attention
    Note
    Reference steps in 16018725
  211. Attach HV battery H-frame to gantry and raise into position
  212. Secure the P2 battery sling adapter to H-frame
    Informational PurposesAn informational icon, calling your attention
    Note
    4x anchor hooks, Install hooks, Verify anchor hooks are fully tightened and secured, Be aware and do not install anchors hooks in a manner which will cause the adapter sling to bind or twist
  213. Remove top housing from new HV battery crate
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  214. Position gantry over HV battery crate
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  215. Lower H-frame to HV battery crate
  216. Secure P2 sling adapter to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    6x locking joints, The hoist is color coded and will come with instructions, Verify all the locking joints are fully secured, Perform push and pull test, If not properly secured the top pin will be recessed, Take care to secure properly and safely
  217. Lift new HV battery out of crate
  218. Move gantry away from HV battery crate
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  219. Position unused HV battery table under gantry
  220. Lower HV battery onto battery table
  221. Release P2 battery sling adapter from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    6x locking joints, Push down on top pin to release
  222. Remove HV battery and table from under gantry
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  223. Position old HV battery and table under gantry
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  224. Secure P2 sling adapter to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    6x locking joints, The hoist is color coded and will come with instructions, Verify all the locking joints are fully secured, Perform push and pull test, If not properly secured the top pin will be recessed, Take care to secure properly and safely
  225. Raise HV battery off of battery table
  226. Remove empty HV battery table from under gantry
  227. Position gantry over HV battery crate
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance
  228. Lower old HV battery into crate
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Use caution to align HV battery into crate and do not damage the battery
  229. Release P2 battery sling adapter from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    6x locking joints, Push down on top pin to release
  230. Raise gantry and H-frame from crate
  231. Secure top housing onto HV battery crate
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Adhere to proper MRB process
  232. Return gantry to position and remove HV battery H-frame from gantry
  233. Apply backbone harness abrasion protection
    Informational PurposesAn informational icon, calling your attention
    Note
    6x abrasion tape strips, Apply narrow patch to forwardmost position between should bracket ribs, Refer to image for clarity, Skip step if abrasion protection already present and installed correctly, Wide patch dimensions: 50mm wide, 150mm long, Narrow patch dimensions: 25.4mm wide, 235mm long
  234. Install powertrain hose bundle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 6x clips, Perform a push-pull-push test to ensure hose is fully seated
  235. Install FDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    12x bolts, 10mm, 11 Nm
  236. Install RH pressurized pack air line
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 1x voss fitting, 12mm, 8 Nm
  237. Install HV battery alignment rods
    Informational PurposesAn informational icon, calling your attention
    Note
    4x alignment rods, Hand tight, Install 2x larger rods onto front casting, Install 2x smaller rods onto seat stancion mounting holes on pack
  238. Lower vehicle onto HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure no coolant hoses, harnesses, or brake lines are caught while lowering, Recommend assistance to ensure good alignment whilst lowering
  239. Install side exterior HV battery mounting bolts to LH and RH side
    Informational PurposesAn informational icon, calling your attention
    Note
    16x bolts, 15mm, 60 Nm
  240. Install front exterior HV Battery mounting bolts and ground strap
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 18mm, 115 Nm, 1x bolt, 10mm, 10 Nm
  241. Raise vehicle away from battery table
    Informational PurposesAn informational icon, calling your attention
    Note
    Set to a comfortable working height, Ensure lift is lowered onto a lock
  242. Remove battery table from under vehicle
  243. Remove HV battery alignment rods from front casting
    Informational PurposesAn informational icon, calling your attention
    Note
    2x alignment rods
  244. Install FDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x bolt, 10mm, 10 Nm, Ensure locking tab engages
  245. Secure A/C compressor HV harness onto battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking connector, 4x clips, Engage locking tab, Do not force lever up, Number of connections may vary by vehicle configuration
  246. Install RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x harness clip, Ensure locking tab is engaged
  247. Install clips securing pressurized pack line
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  248. Install pressurized pack lines
    Informational PurposesAn informational icon, calling your attention
    Note
    2x VOSS fittings, 12mm, 8 Nm, Remove plastic caps from VOSS fittings if installing new fuse cover, Press air lines into fitting until mark aligns with top of fitting, Verify line is properly secured by performing push and pull test
  249. Position coolant drain container underneath RH rear of HV battery
  250. Connect RDU return hose to PT return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Remove coolant plugs, Pull back wheel liner as required, Perform a push-pull-push test to ensure hose is engaged
  251. Connect RDU supply hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Remove coolant plugs, Perform a push-pull-push test to ensure hose is engaged
  252. Move coolant drain container to front right of HV battery
  253. Connect PT supply and return hoses
    Informational PurposesAn informational icon, calling your attention
    Note
    2x spring clips, Remove plugs, Perform a push-pull-push test to ensure hose is engaged
  254. Connect battery supply and return coolant hoses
    Informational PurposesAn informational icon, calling your attention
    Note
    2x edge clips, 2x spring clips, Remove plugs, Secure edge clips to casting, Perform a push-pull-push test to ensure hose is engaged
  255. Remove coolant drain container from underneath vehicle
  256. Install the mid aeroshield. See Undertray - Mid Aeroshield (Remove and Install).
  257. Install front skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    8x nuts, 15mm, 50 Nm, 2x bolts, 11mm, 50 Nm
  258. Install the front aeroshield. See Undertray - Front Aeroshield (Remove and Install).
  259. Install RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  260. Install RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  261. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  262. Torque RH front wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  263. Torque RH rear wheel nuts
    Informational PurposesAn informational icon, calling your attention
    Note
    6x nuts, 21mm, 205 Nm
  264. Install bolts securing HV battery to RUB
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 21mm, 115 Nm, Tonneau must be closed or removed to access forward bolts, Shown without tonneau for clarity
  265. Clean HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector
  266. Clean busbar HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar
  267. Apply Penetrox onto HV connector joints
    Informational PurposesAn informational icon, calling your attention
    Note
    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
  268. Install busbar onto HV header and install bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 9 Nm
  269. Place interior HV harness inside cabin of vehicle and install bulkhead cover
    Informational PurposesAn informational icon, calling your attention
    Note
    Feed ancillary connector through hole in rear bulkhead, 3x nuts, 10mm, 9 Nm
  270. Connect HV ancillary harnesses
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Pull through rear wall opening, Slide black lever to engage then push in red locking tab
  271. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
  272. Put on HV insulating gloves and leather over gloves
  273. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
    Informational PurposesAn informational icon, calling your attention
    Note
    2x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usageThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step
  274. Remove leather over gloves and HV insulating gloves
  275. Install bolt securing busbar HV connector lid
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, EP10, 9 Nm
  276. Connect Ancillary bay MV connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, double locking, Rotate lever into 2nd lock, Perform a pull test to ensure connector engaged correctly
  277. Position LH tonneau NVH barrier
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicles built before April 2024 will have 1-piece NVH cover, Vehicles built after April 2024 will have updated 1-piece NVH cover, Vehicles built after October 2024 will have 2-piece NVH cover, Maneuver around bed wall then position
  278. Install fasteners securing LH tonneau NVH barrier
    Informational PurposesAn informational icon, calling your attention
    Note
    5x bolts, T25, 5 Nm, Vehicles built before April 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm, Vehicles built after April 2024 will have updated 1-piece NVH cover, 9x bolts, 4mm Allen, 5 Nm, Vehicles built after October 2024 will have 2-piece NVH cover
  279. Position RH tonneau NVH barrier
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicles built before April 2024 will have 1-piece NVH cover, Vehicles built after April 2024 will have updated 1-piece NVH cover, Vehicles built after October 2024 will have 2-piece NVH cover, Maneuver around bed wall then position
  280. Install fasteners securing RH tonneau NVH barrier
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, T25, 5 Nm, Vehicles built before April 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm, Vehicles built after April 2024 will have updated 1-piece NVH cover, 9x bolts, 4mm Allen, 5 Nm, Vehicles built after October 2024 will have 2-piece NVH cover
  281. Install forward bed panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 15mm, 85 Nm, Recommend assistance to lift panel into bed
  282. Install fastener covers to forward bed panel
    Informational PurposesAn informational icon, calling your attention
    Note
    6x covers
  283. Position wheel chocks fore and aft of RH rear wheel
  284. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove them from under vehicle,
  285. Roll vehicle rearward
    Informational PurposesAn informational icon, calling your attention
    Note
    Position vehicle so front doors can be fully opened, Chock wheels once vehicle is in desired position
  286. Install backbone harness
    Informational PurposesAn informational icon, calling your attention
    Note
    6x harness clips, Push harness through to 1st row
  287. Inspect for presence of backbone harness guide at front casting
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure backbone harness guide is installed, If backbone harness guide not installed refer to: https://pds.tesla.com/pdsui/procedure/edit/6662075b96d4ad4adcc17441Add correction code: PLACEHOLDER for https://pds.tesla.com/pdsui/procedure/edit/6662075b96d4ad4adcc17441
  288. Secure front section of backbone
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Route connector under cabin floor harness
  289. Inspect for any misalignment at rear ribs and apply abrasion tape if missing
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure cable is lying flat without twist, Ensure cable is secured correctly to rib, Apply surface protection at seam of rearmost rib under backbone cable if missing
  290. Install 2nd row floor Y-Duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Maneuver into position then secure to passenger side duct
  291. Connect backbone harness to rear MV controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x bolt, 8mm, 6 Nm, Push backbone connector housing into plastic locking cover, Ensure connector housing is secured to locking frame with a push-pull-push test, Ensure connectors are aligned before securing bracket, Secure locking cover bolt by hand initially to prevent thread stripping Plastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may secure crooked causing it to get stuck, release bolt a few turns to loosen the tension then secure bolt while assist plastic locking cover by gently pushing on the side that's stuck, Push connectors too while driving the locking cover bolt to ensure correct seating Metal Locking Cover You can use power tools, Slowly drive locking cover, Ensure locking cover and bolt are seated fully
  292. Install cabin floor harness
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 5x clips, 2x bolts, 10mm, 10 Nm, Secure connector housings to seat riser crossmembers, Secure locking levers on RCM connectors
  293. Position RCM for installation
  294. Install bolts securing RCM
    Informational PurposesAn informational icon, calling your attention
    Note
    3x nuts, 10mm, 10 Nm, Install new nuts
  295. Secure connectors onto RCM
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Engage locking tabs
  296. Install RH 2nd row floor duct
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Align floor duct with Y duct then push inward to engage
  297. Secure interior HV harness to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm, 8x clips, Remove from slot in EPP, Lift rear carpet and EPP as required for access
  298. Connect rear display connector to car computer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  299. Secure cabin floor and backbone harnesses onto RH MV controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x backbone cable, 2x edge clips, 3x harness clips, Push from edges of connector housing, Avoid bending ribbon cable at a tight radius
  300. Secure RH MV controller connector locking cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 8mm, 6 Nm, Ensure connector housing is secured to locking frame with a push-pull-push test, Ensure connectors are aligned before securing bracket, Secure locking cover bolt by hand initially to prevent thread stripping Plastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may secure crooked causing it to get stuck, release bolt a few turns to loosen the tension then secure bolt while assist plastic locking cover by gently pushing on the side that's stuck, Push connectors while driving the locking cover bolt to ensure correct seating Metal Locking Cover You can use power tools, Slowly drive locking cover, Ensure locking cover and bolt
  301. Secure floor harness onto LH MV controller
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x clip, Secure in locking cover
  302. Secure left MV controller connector locking frame
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 8mm, 4 Nm, Ensure connectors are aligned before tightening center bolt
  303. Install RH interior front HV battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 24mm, 160 Nm
  304. Install RH carpet support foam
    Informational PurposesAn informational icon, calling your attention
    Note
    Seat at rear edge
  305. Install LH front interior HV Battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 24mm, 160 Nm
  306. Install LH carpet support foam
    Informational PurposesAn informational icon, calling your attention
    Note
    Seat at rear edge
  307. Install accelerator pedal
    Informational PurposesAn informational icon, calling your attention
    Note
    2x nuts, 13mm, 10 Nm, 1x connector, Secure locking tab
  308. Install center console riser duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Install from front of riser assembly, Replace any missing or damaged clips
  309. Install floor jumper duct
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  310. Install center floor lower support bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Replace any missing or damaged clips
  311. Install RH front cabin carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    Plastic portions at rear of carpet need to clear risers
  312. Install LH front cabin carpet
    Informational PurposesAn informational icon, calling your attention
    Note
    Plastic portions at rear of carpet need to clear risers
  313. Secure HV cabin outlets harness to foam
    Informational PurposesAn informational icon, calling your attention
    Note
    Tuck harness into groove
  314. Install rear carpet assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 6x datums, Secure center foams and datums, Secure stands at center console then secure stands around LH and RH floor ducts, Fully tuck carpet under risers and trim, Replace any missing or damaged clips
  315. Install LH seat riser assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 40 Nm, 8x clips, release cabin MV harness, attach cabin HV outlet harness and air duct to seat riser
  316. Install LH outboard riser bolt cover
  317. Install RH seat riser assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 40 Nm, 2x clips, Attach cabin MV harness and air duct to riser assembly
  318. Install RH outboard riser bolt cover
  319. Install LH rear carpet duct bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Replace any missing or damaged clips
  320. Install rear carpet RH duct bezel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Replace any missing or damaged clips
  321. Install center console
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower onto riser
  322. Connect center console harness connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors
  323. Install front bolts securing center console to riser
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 10mm, 5 Nm
  324. Secure HV outlet onto front console panel
    Informational PurposesAn informational icon, calling your attention
    Note
    2x screws, T20, 1 Nm, 1x clip
  325. Install center console front panel
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips, Replace any missing or damage clips
  326. Install rear bolts securing center console to riser
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm
  327. Secure HV outlet onto rear console panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x screws, T20, 1 Nm, 2x clips
  328. Install center console rear panel
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips, 3x connectors, 3x harness clips, Replace any missing or damaged clips
  329. Install LH front seat into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend Assistance, Be cautious not to damage surrounding components while lifting the seat into the vehicle
  330. Connect LH front seat harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2 stage locking tabs, Make connection and engage black lever, then engage yellow locking tab
  331. Install RH front seat into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend Assistance, Be cautious not to damage surrounding components while lifting the seat into the vehicle
  332. Connect RH front seat harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2 stage locking tabs, Make connection and engage black lever, then engage yellow locking tab
  333. Remove HV battery alignment rods from stancion mounting holes on pack
    Informational PurposesAn informational icon, calling your attention
    Note
    2x alignment rods
  334. Install RH rear interior HV battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts
  335. Install RH subwoofer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x bolts, 13mm, 8 Nm, Slide towards outside of vehicle to secure port
  336. Install LH rear interior HV battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts
  337. Install LH subwoofer
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x bolts, 13mm, 8 Nm, Slide towards LH of vehicle to secure outer port to body, Engage locking tab
  338. Install rear wall lower trim
    Informational PurposesAn informational icon, calling your attention
    Note
    2x push clips, 4x clips
  339. Secure LH lower C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x datum
  340. Fold down 2nd row 60 seat
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull tether to release then pivot down until locked in place
  341. Secure RH lower C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x datum
  342. Fold down 2nd row 40 seat
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull tether to release then pivot down until locked in place
  343. Install 2nd row floor mat
  344. Perform cooling system vacuum fill. See Cooling System (Vacuum Refill).
  345. Reconnect MV power. See Disconnect MV Power.
  346. Select 'Procedures'
    Informational PurposesAn informational icon, calling your attention
    Note
    Lighting Bolt Icon > High Voltage > Procedures
  347. Select 'HV Battery Replacement Procedure'
    Informational PurposesAn informational icon, calling your attention
    Note
    Lightning Bolt Icon > High Voltage > Procedures > High Voltage Battery Replacement
  348. Run ODIN routine UPDATE_CAN-REDEPLOYvia Toolbox: (link)via Service Mode Plus:
    • Drive Inverter Replacement ➜ Drive Inverter DIRE1L Replacement ➜ CAN Redeploy
    • Drive Inverter Replacement ➜ Drive Inverter DIRE1R Replacement ➜ CAN Redeploy
    • Drive Inverter Replacement ➜ Drive Inverter DIRE2 Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ CAN Redeploy
    • Drive Unit ➜ Front Drive Unit Replacement ➜ CAN Redeploy
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ CAN Redeploy
  349. Run ODIN routine PROC_HV_X_PACK-REPLACEMENTvia Toolbox: (link)via Service Mode Plus: High Voltage Battery ➜ High Voltage Battery Replacement ➜ High Voltage Battery Replacement Routine
  350. Remove Universal Lift Pad adapters
    Informational PurposesAn informational icon, calling your attention
    Note
    4x Adapters, Install original lift pads, Install plugs back into holes in BIW
  351. Remove the vehicle from the lift. See Raise Vehicle - 2 Post Lift.
  352. Run ODIN routine PROC_EGGRIGHT3_X_THERMAL-FILL-DRAIN-STOPvia Toolbox: (link)via Service Mode: Thermal ➜ Actions ➜ Stop Thermal Fill/Drainvia Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
  353. Select "Start Coolant Air Purge" using the UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
  354. Install front RH rocker step reinforcement
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 15 Nm, 2x datums
  355. Install rear RH step reinforcement
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 15 Nm
  356. Install RH rocker cover to rocker carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 1x datum
  357. Install rocker cover fasteners to RH side ski
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 10 Nm
  358. Install clip securing RH rocker cover to rear wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  359. Install RH rear rocker fastener to step reinforcement
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 4 Nm
  360. Secure fore section of rear RH fender flare cover
    Informational PurposesAn informational icon, calling your attention
    Note
    13x clips, 3x datums total, Ensure no clips are damaged, Replace clips as required
  361. Install clip securing RH rocker cover to front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  362. Install RH front rocker fastener to step reinforcement
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 4 Nm
  363. Secure aft section of front RH fender flare cover
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 3x datum, 1x connector total, Ensure no clips are damaged, Replace clips as required
  364. Secure RH front seat belt to pretensioner
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure the lock screw is in the horizonal position. If it is not, unlock it by following the linkage removal instructions.Slide the linkage onto the pretensioner cable, an audible click will be heard, and the screw should rotate to the locked position. Verify there are no twists in the webbing from the upper trim to the pretensioner. Perform a firm pull test with at least 15 pounds of force.
  365. Move the RH front seat fully rearward.
  366. Install bolts securing RH front seat front tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, T45P, 34 Nm, Install new bolts
  367. Install center floor trim
    Informational PurposesAn informational icon, calling your attention
    Note
    17x clips, Replace any missing or damaged clips, Install lower section first
  368. Install RH center floor rail
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 3x datums
  369. Install RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips, 3x datums, 2x tabs
  370. Install RH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 3x tabs, Replace any missing or damaged clips
  371. Install RH front floor mat
  372. Move the RH front seat fully forward.
  373. Install bolts securing RH front seat rear tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, T45P, 34 Nm, Install new bolts
  374. Install LH front rocker step reinforcement
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 15 Nm, 2x datums
  375. Install rear LH step reinforcement
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 15 Nm
  376. Install LH rocker cover to rocker carrier
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 1x datum, Replace any missing or damaged clips
  377. Install rocker cover fasteners to LH side ski
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 10 Nm
  378. Install clip securing LH rocker cover to rear wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  379. Install LH rear rocker fastener to step reinforcement
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 4 Nm
  380. Secure fore section of rear LH fender flare cover
    Informational PurposesAn informational icon, calling your attention
    Note
    13x clips, 3x datums total, Replace any missing or damaged clips
  381. Install clip securing LH rocker cover to front wheel liner
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  382. Install LH front rocker fastener to step reinforcement
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 4 Nm
  383. Secure aft section of front LH fender flare cover
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, 3x datum, 1x connector total, Replace any missing or damaged clips
  384. Secure LH front seat belt to pretensioner
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure the lock screw is in the horizonal position. If it is not, unlock it by following the linkage removal instructions.Slide the linkage onto the pretensioner cable, an audible click will be heard, and the screw should rotate to the locked position. Verify there are no twists in the webbing from the upper trim to the pretensioner. Perform a firm pull test with at least 15 pounds of force.
  385. Move the LH front seat fully rearward.
  386. Install bolts securing both LH front seat front tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, T45P, 34 Nm, Install new bolts
  387. Install LH center floor rail
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 3x datums
  388. Install accelerator pedal side trim
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Replace any missing or damaged clips
  389. Install the footwell cover. See Dash Support Frame - Footwell Cover (Remove and Install).
  390. Install LH Lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    7x clips, 3x datums, 2x tabs, Replace any missing or damaged clips
  391. Install LH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 3x tabs, Replace any missing or damaged clips
  392. Install LH front floor mat
  393. Move the LH front seat fully forward.
  394. Install bolts securing LH front seat rear tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x patch bolts, T45P, 34 Nm, Install new bolts
  395. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at the Max line, Top off fluid as required
  396. Install coolant bottle cap
  397. Install the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  398. Perform Thermal Performance through the UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed, if thermal test fails follow https://toolbox.teslamotors.com/articles/206000
  399. Position tonneau transfer frame onto tonneau bed rails
    Informational PurposesAn informational icon, calling your attention
    Note
    Lay tonneau chain on tailgate and secure ends to prevent breakdown or shifting, Use tape or bungees as needed, Connect air supply, Raise and adjust angle on powertrain table as needed, Frame TPN: 1999662-00-A
  400. Manually guide remaining tonneau slats and chain onto bed rails
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, 2x pins, Evenly guide slats in then install pins, Monitor Y reaction clips entering bed rails and ensure clips do not bind, Monitor slats during install and ensure all are squared during install, Adjust as needed, Frame TPN: 1999662-00-A
  401. Secure tonneau chain onto motors
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Press open button until both motors have audibly secured all links and cover is fully open, Frame TPN: 1999662-00-A
  402. Remove tonneau transfer frame from tonneau bed rails
    Informational PurposesAn informational icon, calling your attention
    Note
    Disconnect air supply, Lower and adjust angle on powertrain table as needed, Frame TPN: 1999662-00-A
  403. Install RH tailgate bumpstop
    Informational PurposesAn informational icon, calling your attention
    Note
    1x datum, Rotate and secure
  404. Install RH tonneau slip datum bracket
  405. Install RH tonneau hard stop
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 9 Nm, Hand start center black locating bolt first, Set 2mm space between datum and end of bed rail
  406. Secure RH tail lamp applique
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 2x datums
  407. Install RH tonneau water management seal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Push seal into rail groove
  408. Secure RH sail applique
    Informational PurposesAn informational icon, calling your attention
    Note
    6x tabs, Remove inflatable air bag, Clean off double sided tape from sail and applique, Clean with IPA wipes and allow 1 minute dry time, Cut same length tape and apply
  409. Secure LH tailgate bumpstop
    Informational PurposesAn informational icon, calling your attention
    Note
    1x datum, Rotate and secure
  410. Install LH tonneau slip datum bracket
  411. Install LH tonneau hard stop
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, 10mm, 9 Nm, Hand start center black locating bolt first, Set 2mm space between datum and end of bed rail
  412. Secure LH tail lamp applique
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips 2x datums
  413. Install LH tonneau water management seal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, Push seal into rail groove
  414. Secure rear LH sail applique
    Informational PurposesAn informational icon, calling your attention
    Note
    6x tabs, 6x tabs, Remove inflatable air bag, Clean off double sided tape from sail and applique, Clean with IPA wipes and allow 1 minute dry time, Cut double sided tape to length and apply
  415. Close tailgate
  416. Run ODIN routine PROC_EGGREAR1_TONNEAU-CALIBRATEvia Toolbox: (link)via Service Mode: Closures ➜ Tonneau ➜ Calibrate Tonneau
  417. Close the tonneau cover.
  418. Run ODIN routine PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox: (link)
  419. Raise all the windows and close all the doors.