Correction code 1405010182 3.36 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

1. Open the LH front door and lower the LH front window.
2. Remove the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
3. Open the RH front door and lower the RH front window.
4. Disconnect MV power. See Disconnect MV Power (Modify).
5. Remove the front header trim. See Headliner Trim - Front Header Trim (Remove and Install).
6. Remove the LH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
7. Remove the LH lower A-pillar trim. See A-B-C Post Interior Trim - B-Pillar Lower Trim - LH (Remove and Install).
8. Remove the LH upper A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Upper Trim - LH (Remove and Install).
9. Remove LH IP quarter panel
   Note

   3x clips, 5x tabs, 2x datums

   

   

   

10. Remove the LH A-pillar forward trim. See A-B-C Post Interior Trim - A-Pillar Forward Trim - LH (Remove and Install).
11. Remove the RH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
12. Remove the RH lower A-pillar trim. See A-B-C Post Interior Trim - B-Pillar Lower Trim - LH (Remove and Install).
13. Remove the RH upper A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Upper Trim - LH (Remove and Install).
14. Remove the RH A-pillar forward trim. See A-B-C Post Interior Trim - A-Pillar Forward Trim - LH (Remove and Install).
15. Remove RH IP quarter panel
    Note

    3x clips, 3x tabs, 2x datums

    

    

    

16. Pivot LH and RH visors to sides.
    Note

    Pivot down then release magnet to pivot to LH side

    

    

17. Remove PRND + Hazard switch assembly
    Note

    1x connector, 2x clips, Pull straight down to release, Do not allow assembly to hang from harness, Revision G will be required for retrofit

    

    

    

    

18. Remove the rear view mirror. See Rearview Mirror - Rear View Miror (Remove and Install).
19. Remove rearview mirror beauty cover
    Note

    1x harness clip, 3x connectors, 4x clips, Release locking tab

    

    

    

    

20. Disconnect GNSS antenna
    Note

    1x connector, Release locking tab

    

21. Remove glare shield from windshield bracket
    Note

    2x securing tabs

    

    

    

    

22. Remove forward facing camera assembly from windshield bracket
    Note

    4x screws, T10, 1 Nm

    

23. Remove windshield harness
    Note

    3x connectors, 4x clips, 1x bracket, 2x bracket clips

    

    

    

24. Remove the footwell cover. See Dash Support Frame - Footwell Cover (Remove and Install)
25. Remove Mid IP panel
    Note

    19x clips

    

    

    

26. Remove lower IP panel
    Note

    4x patch bolts, 10mm, 7 Nm, 4x screws, T20, 2 Nm, 15x panel clips, 1x push clip, 4x connectors, Discard patch bolts after removal, Release connector locking tabs, Avoid tearing blue tape holding harness slack at RH side of lower IP panel, Tape must be in place to protect harness from contact with glove compartment mechanism

    

    

    

    

    

    

    

    

    

27. Remove RH EPP clip
    Note

    1x clip, Pull back for access to car computer

    

28. Disconnect glovebox USB connector
    Note

    1x connector, Release locking tab

    

29. Remove glovebox
    Note

    1x connectors, 1x clip, 5x screws, T20, 2 Nm, 2x datums

    

    

30. Remove IP defrost panel
    Note

    25x clips, 5x datums, 1x connector, 2x harness clips, Disconnect speaker connector from car computer, Release clips, Lift rear of IP defrost panel, Slide datums out of supercowl, Recommend assistance

    

    

    

    

    

    

31. Remove wiper nut cover
    Note

    1x cap

    

32. Release washer fluid hose connection
    Note

    1x hose elbow, Gently pry upwards to release

    

33. Remove wiper arm nut
    Note

    1x nut, 18mm, 45 Nm, Do not use power tools on nut

    

34. Remove wiper arm
    Note

    Gently lift and rock arm fore and aft, Ensure washer hose connection does not get pinched, Do not pry against windshield applique or glass

    

35. Remove wiper applique
    Note

    2x clips

    

    

36. Remove windshield edge seals
    Note

    4x seals

    

37. Set up equalizer glass removal tool
    Note

    Apply tape 5 inches from blade edge

    

38. Release datums from windshield
    Note

    2x datums, Insert blade between urethane and glass, Insert blade about 5 inches

    

    

39. Prepare T-handle glass removal kit

    

40. Secure start of wire to starter tool and push tool through urethane at LH upper side of windshield
    Note

    Located above VIN plate, Pierce tool between urethane and glass

    

    

    

    

    

41. Secure T-handle to end of wire

    

42. Use T-handle glass removal kit to cut urethane securing top of windshield to body
    Note

    Make sure to cut between urethane and glass, Avoid damaging body and VIN plate, Glass removed in picture for reference only

    

    

43. Remove T-handle glass removal kit
    Note

    Remove one handle,then pull wire through windshield

    

    

44. Prepare WRD Spider 3 glass removal kit

    

    

45. Secure start of line to starter tool and push tool through urethane at lower LH side of windshield
    Note

    Pierce tool between urethane and glass, Use guard to prevent damage to dash pad

    

    

46. Release line from starter tool and wrap line around exterior of windshield
    Note

    Verify line sits between urethane and glass and does not get caught on other components or body panels

    

    

    

47. Secure end of line to starter tool and push tool through urethane at lower LH side of windshield
    Note

    Pierce tool between urethane and glass, Use guard to prevent damage to dash pad

    

48. Attach anchor point to interior of windshield and secure end of line
    Note

    Attach line to anchor once fully wrapped around windshield, Place anchor near starting point of the handle tool

    

49. Secure start of line to spider cutting tool
    Note

    Follow instructions on spider tool, Feed line through opening of tool and tie a knot to secure in place, If spindle is not turned in indicated direction then tool will be damaged

    

    

50. Secure spider cutting tool to interior side of windshield
    Note

    Note orientation of cutting line, Make sure line wraps over large pulley and holds at a 90 degree angle

    

    

51. Secure angle driver to electric drill

    

    

52. Use WRD Spider 3 glass removal kit to cut urethane securing windshield to body
    Note

    Make sure to cut between urethane and glass, Avoid damaging body and VIN plate
53. Secure suction cups onto windshield
    Note

    2x suction cups each side

    

54. Remove windshield from vehicle
    Note

    Recommend assistance, Have 3 others aid in removal of windshield

    

55. Remove old urethane from vehicle
56. Clean urethane path on vehicle
    Note

    Allow 1 minute dry time, Perform before applying primer
57. Disconnect windshield heater harness
    Note

    1x connector, Partially release LH upper A-pillar trim for access

    

58. Remove fasteners securing super cowl assembly
    Note

    2x bolts, 13mm, 15 Nm, 12x bolts, EP14, 18 Nm, 2x bolts, T30, 2 Nm, 1x stud, E5, 6 Nm, Cut urethane if still present

    

    

    

    

59. Remove super cowl assembly
    Note

    Lift upwards from front then pull away to clear datum

    

    

    

    

60. Install super cowl assembly
    Note

    Lift upwards from front then pivot to engage datum

    

    

    

    

61. Install fasteners securing super cowl assembly
    Note

    2x bolts, 13mm, 15 Nm, 12x bolts, EP14, 18 Nm, 2x bolts, T30, 2 Nm, 1x stud, E5, 6 Nm

    

    

    

    

62. Place new windshield on support stand
    Note

    Clean and inspect as needed

    

63. Release suction cups from old windshield
    Note

    2x suction cups each side

    

64. Secure suction cups onto new windshield
    Note

    2x suction cups each side

    

65. Clean urethane path on windshield
    Note

    Allow 1 minute dry time, Perform before applying primer

    

66. Apply urethane primer to windshield and vehicle body along old urethane path
    Note

    Make sure to add primer over any areas that were scratched during windshield removal, Allow primer to dry for 2 minutes before applying urethane

    

    

    

    

67. Prepare caulking gun and urethane
    Note

    Opening must be 8mm wide and 14mm tall

    

68. Apply urethane following primer path on windshield
    Note

    4x tubes of urethane, Use IPA to merge urethane overlap

    

    

    

    

69. Position windshield onto vehicle
    Note

    Recommend assistance, Apply pressure to all four corners as needed

    

70. Apply tape to secure windshield onto body while urethane cures

    

71. Remove suction cups from windshield

    

72. Check gap and flush on windshield
    Note

    Refer to CVIS for current gap/flush measurements: https://quality.prd2.dt.teslamotors.com/, Open and close frunk as needed

    

    

    

73. Install wiper applique
    Note

    2x clips, Replace any damaged clips

    

    

74. Install IP defrost panel
    Note

    25x clips, 5x datums, 1x connector, 2x harness clip, Align datums and clips then secure IP defrost panel

    

    

    

    

    

    

75. Install glovebox
    Note

    1x connectors, 1x clip, 5x screws, T20, 2 Nm, 2x datums, Align datums to prevent gear from damaging harness

    

    

    

    

    

    

    

76. Connect glovebox USB connector
    Note

    1x connector, Engage locking tab

    

77. Instal RH EPP clip
    Note

    1x clip

    

78. Install IP lower panel
    Note

    4x patch bolts, 10mm, 7 Nm, 4x screws, T20, 2 Nm, 15x panel clips, 1x push clip, 4x connectors, Install new patch bolts, Engage connector locking tabs, Avoid tearing blue tape holding harness slack at RH side of lower IP panel, Tape must be in place to protect harness from contact with glove compartment mechanism, Replace blue tape if damaged

    

    

    

    

    

    

    

    

    

    

79. Install Mid IP panel
    Note

    19x clips, Replace any missing or damaged clips

    

    

    

80. Install the footwell cover. See Dash Support Frame - Footwell Cover (Remove and Install).
81. Connect windshield heater harness
    Note

    1x connector, Partially release LH upper A-pillar trim for access

    

82. Install windshield harness
    Note

    3x connectors, 4x clips, 1x bracket, 2x bracket clips

    

    

    

83. Secure forward facing camera assembly onto windshield bracket
    Note

    4x patch screws, T10, 1 Nm

    

84. Install glare shield onto windshield bracket
    Note

    2x clips

    

    

    

85. Connect GNSS antenna
    Note

    1x connector, Engage locking tab

    

86. Install the rear view mirror beauty cover. See Rearview Mirror - Beauty Cover (Remove and Install).
87. Install the rear view mirror. See Rearview Mirror - Rear View Miror (Remove and Install).
88. Install PRND + Hazard switch assembly
    Note

    1x connector, 2x clips, Replace any missing or damaged clips, Push firmly into place to secure, Revision G will be required for retrofit

    

    

    

    

89. Move LH and RH visors to original positions
    Note

    Pivot inwards until magnet secures visor then pivot upwards

    

90. Install RH IP quarter panel
    Note

    3x clips, 3x tabs, 2x datums

    

    

    

91. Install the RH A-pillar forward trim. See A-B-C Post Interior Trim - A-Pillar Forward Trim - LH (Remove and Install).
92. Install the RH upper A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Upper Trim - LH (Remove and Install).
93. Install the RH lower A-pillar trim. See A-B-C Post Interior Trim - B-Pillar Lower Trim - LH (Remove and Install).
94. Install the RH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
95. Install the LH A-pillar forward trim. See A-B-C Post Interior Trim - A-Pillar Forward Trim - LH (Remove and Install).
96. Install LH IP quarter panel
    Note

    3x clips, 5x tabs, 2x datums

    

    

    

97. Install the LH upper A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Upper Trim - LH (Remove and Install).
98. Install the LH lower A-pillar trim. See A-B-C Post Interior Trim - B-Pillar Lower Trim - LH (Remove and Install).
99. Install the LH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
100. Install the front header trim. See Headliner Trim - Front Header Trim (Remove and Install).
101. Reconnect MV power. See Disconnect MV Power (Modify).
102. Install the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
103. Place the vehicle into Service Mode. See Service Mode.
104. Unlock the vehicle Gateway. See Gateway (Unlock).
105. Reinstall firmware via UI
     Note

     Via Controls > Service Mode > Software Reinstall, Select Reinstall button at Software Reinstall dialogue box, Reinstall will begin immediately, Once firmware redeploy is complete, Verify release notes are present via UI
106. Confirm successful CAN Redeploy
107. Clear Front Bi Camera Calibration
     Note

     Service Mode Plus > Driver Assist > Cameras> Clear Camera Calibration > Run
108. Perform wiper motor homing
     Note

     Press wiper button on steering wheel > Select speed III via UI > Wait 5 seconds > Turn wiper off via UI

     

     

     

109. Exit Service Mode. See Service Mode.
110. Install the wiper arm. See Windshield Wipers and Motor - Wiper Arm (Remove and Install).
111. Raise the RH front window and close the RH front door.
112. Raise the LH front window and close the LH front door.
113. Perform test drive
     Note

     Perform a validation test drive after repairConfirm DAS completes calibration successfully, if unsuccessful perform pitch verification and adjustment - Correction code 17230600Add correction code 00040100 as needed