07/10/2024 10:24:11

Truck Bed - Tailgate Inner Cover (Remove and Install)

Correction code 1215125031 FRT 0.18 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2024-10-07: Updated LH/RH tailgate strap fastener and tooling specs.
  • 2024-10-04: Added more detail on accessing lower inner cover fasteners.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

  1. Open the LH front door and lower the LH front window.
  2. With the tailgate closed, remove the lower tailgate inner cover fasteners (x2).
    10 Nm (7.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • Torx T30 socket
    • 2 in extension
    Figure 1. LH shown; RH similar
    Figure 2. Tailgate shown removed for clarity
  3. Open the tailgate.
  4. Press the forward arrow on the LH bed rail to open tonneau cover.
  5. Place a support stand under the tailgate to support the tailgate.
  6. Remove the tailgate top applique. See Truck Bed Exterior Trim - Tailgate Top Applique (Remove and Replace).
  7. Remove the bolt that attaches the LH tailgate strap to the tailgate, and then release the strap from the tailgate. Repeat this step for the RH tailgate strap.
    28 Nm (20.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Bolt is captive.
    Informational PurposesAn informational icon, calling your attention
    Note
    The strap can remain attached to the body.
    Tip: Use of the following tool(s) is recommended:
    • Torx T40 socket
  8. Remove the remaining tailgate inner cover screws (x4) and bolts (x4).
    10 Nm (7.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • Torx T30 socket
    • 8 mm socket
  9. Release the harness clip on the RH side of the tailgate, pivot the tailgate inner cover forward to disconnect the puddle lamp electrical connector, and then remove the tailgate inner cover from the tailgate.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release harness clip before lifting.

Install

  1. Position the tailgate inner cover 90 degrees to the tailgate, connect the puddle lamp connector, and then pivot the inner cover into position to install the harness clip on the RH side.
  2. Install the tailgate inner cover screws (x4) and bolts (x4).
    10 Nm (7.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • Torx T30 socket
    • 8 mm socket
  3. Position the LH tailgate strap to the tailgate, and then install bolt that attaches the strap to the tailgate. Repeat this step for the RH tailgate strap.
    28 Nm (20.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Bolt is captive.
    Tip: Use of the following tool(s) is recommended:
    • Torx T40 socket
  4. Install the tailgate top applique. See Truck Bed Exterior Trim - Tailgate Top Applique (Remove and Replace).
  5. Remove the support stand from underneath the tailgate.
  6. Close the tailgate.
  7. Close the tonneau cover.
  8. Install the lower tailgate inner cover fasteners (x2).
    10 Nm (7.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Tailgate must be closed for access.
    Tip: Use of the following tool(s) is recommended:
    • Torx T30 socket
    • 2 in extension
    Figure 3. LH shown; RH similar
    Figure 4. Tailgate shown removed for clarity
  9. Raise the LH front window and close the LH front door.