10/04/2024 14:52:17

Device Cluster Assembly (Remove and Replace)

Correction code 1630010112 FRT 3.18 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  • 2024-04-09: Added check for pre-installed pyro disconnects and removal steps.
  • 2024-03-27: Cleaned up topic.

Remove

  1. Inspect the replacement device cluster for the presence of pre-installed pyro disconnects.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Do not install a device cluster with pre-installed pyro disconnects.
    • If the replacement device cluster has no pre-installed pyro disconnects, go to step 5.
    • If the replacement device cluster has any pre-installed pyro disconnects, continue to the next step.
  2. Remove the bolts (x2) that attach the primary pyro disconnect to the device cluster, and then remove the pyro disconnect from the device cluster.
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
  3. Remove the bolts (x2) that attach the secondary pyro disconnect to the device cluster, and then remove the pyro disconnect from the device cluster.
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
  4. Put the removed pyro disconnects into the service center's parts inventory.
  5. Raise and support the vehicle. See Raise Vehicle - 2 Post Lift.
  6. Remove the tonneau slats. See Slat System - Tonneau (Remove and Install).
  7. Place the vehicle into Service Mode. See Service Mode.
  8. Unlock the vehicle Gateway. See Gateway (Unlock).
  9. Escalate to manually clone "HVBATT for Ancillary Device Cluster" replacement.
    Informational PurposesAn informational icon, calling your attention
    Note
    This procedure should only be used if the HVBATT restore ODIN routine is not available. See Toolbox article 7411300 for more information.
  10. Click the Actions/Autodiag tab, and then search for ‘HVC Clone' using Toolbox.
  11. Click HVC Clone Backup, and then click Run Network.
  12. Select the environment/garage type for this vehicle, and then click Run. Allow the routine to complete.
    Informational PurposesAn informational icon, calling your attention
    Note
    Click the X at the top right of window to close once completed.
  13. Once completed, copy and save the upload ID displayed on the browser.
  14. Remove the device cluster assembly. See Device Cluster Assembly (Remove and Install).

Install

  1. Install the device cluster assembly, but perform the following steps after the installation of the "mid aero shield" but before "connect MV power." See Device Cluster Assembly (Remove and Install).
    1. Connect the MV battery maintainer, but leave the MV battery disconnected: Attach the positive terminal to jump post, and then attach the negative terminal to the bolt located between the brake fluid reservoir and the front trunk.
    2. Connect the MV battery maintainer to power supply.
      Warning IconA warning icon, calling your attention to a possibly risky situation
      Warning
      DO NOT allow the positive cable to make contact with other metal components. Prevent shorting the cables.
      Warning IconA warning icon, calling your attention to a possibly risky situation
      CAUTION
      Do not have the MV battery maintainer and the MV battery simultaneously connected for any extended period of time.
    3. Reinstall the vehicle software. See Software Reinstall - Touchscreen.
    4. Reestablish vehicle connection to Toolbox 3.
    5. Click the Actions/Autodiag tab, and then search for "HVP Restore" using Toolbox.
    6. Click HVP restore, and then click Run.
    7. Enter the job ID saved from the HVC clone.
    8. Select the environment/garage type for this vehicle, and then click Run. Allow the routine to complete.
      Informational PurposesAn informational icon, calling your attention
      Note
      Click the X at the top right of window to close once completed.
    9. Click the Actions tab, and then search for "Service-Redeploy."
    10. Click Service CAN Redeploy, and then click Run. Allow the routine to complete.
      Informational PurposesAn informational icon, calling your attention
      Note
      Click the X at the top right of window to close once completed.
      Informational PurposesAn informational icon, calling your attention
      Note
      Routine will state "pass" but update will continue to run in the background. The UI will show update progress.
    11. Power down the vehicle through the vehicle touchscreen.
      Informational PurposesAn informational icon, calling your attention
      Note
      Verify EPBs are engaged. Touch the charge port icon to ensure the drive state is disengaged, and then power down vehicle via Controls > Safety > Power Off.
    12. Remove the MV battery maintainer from the vehicle.
      Informational PurposesAn informational icon, calling your attention
      Note
      Unplug the MV battery maintainer first from the power outlet, and then remove the positive and negative leads from the jump posts.