23/07/2024 17:34:30

SuperManifold - ACC Filter (Remove and Replace)

Correction code NA NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Open LH front door
    Informational PurposesAn informational icon, calling your attention
    Note
    Push LH B-pillar door trigger to release
  2. Lower LH front window
  3. Place vehicle in service mode
    Informational PurposesAn informational icon, calling your attention
    Note
    Via UI > Controls > Software, Touch and hold "Cybertruck" for 2 seconds then release, Use screen keyboard to type "service" into dialog box then select OK
  4. Unlock vehicle gateway
    Informational PurposesAn informational icon, calling your attention
    Note
    After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information
  5. Navigate to Refrigerant System through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Service Mode > Thermal > Refrigerant System
  6. Select "Start Thermal Fill Drain (Refrigerant only)" through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow routine to complete, ensure routine is successful
  7. Open powered front trunk
    Informational PurposesAn informational icon, calling your attention
    Note
    Via exterior switch or UI
  8. Remove rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips
  9. Remove frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions
  10. Remove caps from low side and high side AC ports
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    Note
    2x caps
  11. Connect A/C hoses to ports
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull back frunk wall if installed to access low side port
  12. Perform AC recovery
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time only: Note the amount of refrigerant and oil recovered, Refrigerant Type > Manual Menu > Recovery/Recycle > Verify hose connections, Machine will chime once process is complete, Vehicle may be left unattended, Note or print the amount of refrigerant and oil recovered, Refrigerant recovered should be ~2.24 lb (1.02 kg), Oil recovered should be ~0.3 oz (8.87 mL), If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700
  13. Perform AC recovery
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    Note
    Run time only: Print results > Screen will automatically go to main menu after print is made
  14. Remove dessicant filter snap ring
    Informational PurposesAn informational icon, calling your attention
    Note
    1x snap ring, Install dessicant filter slide hammer then tap inwards to allow snap ring removal
  15. Remove dessicant filter
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide hammer dessicant filter out of supermanifold
  16. Remove ACC filter
    Informational PurposesAn informational icon, calling your attention
    Note
    Grab tab with long needle nose pliers then pull forward to release o-rings, Lift up then pull outwards to remove, Ensure both o-rings remain on ACC filter
  17. Install ACC filter
    Informational PurposesAn informational icon, calling your attention
    Note
    Lubricate o-rings with RB100EV POE oil, Position in cavity then push inwards firmly to secure, Ensure filter is not canted during install to avoid damaging o-rings
  18. Install dessicant filter
    Informational PurposesAn informational icon, calling your attention
    Note
    Lubricate o-rings with fresh refrigerant oil, Install dessicant filter with tab pointing upward, Gently tap into place with slide hammer
  19. Install dessicant filter snap ring
    Informational PurposesAn informational icon, calling your attention
    Note
    1x snap ring, Ensure ring is fully seated in grooves
  20. Reconnect AC hoses to vehicle
  21. Perform AC vacuum and run leak test
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time only: Manual Menu > Vacuum > Type 15 min > Select Enter
  22. Perform AC vacuum and run leak test
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    Note
    Run time only: Set vacuum time to 15 minutes and leak test to ON, Machine will chime once process is complete, Vehicle may be left unattended, Verify leak test passed before continuing
  23. Remove low side AC hose from supermanifold to HVAC AC line assembly
  24. Use oil injector to add measured amount of oil back to the system
    Informational PurposesAn informational icon, calling your attention
    Note
    Use calculated oil loss measurement and add new RB100EV oil into the system, If more than 30 mL drained out during recovery refer to drained oil loss chart: Toolbox article 353700
  25. Install low side AC hose to supermanifold to HVAC AC line assembly
  26. Perform AC charge
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time: Enter refrigerant amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Machine will chime once process is complete
  27. Perform AC charge
    Informational PurposesAn informational icon, calling your attention
    Note
    Run time - Enter refrigerant and oil amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Select ND-11 MSX using bottle icon, Machine will chime once process is complete, Vehicle may be left unattended, If desired use the Dye Inject option to inject leak detection dye
  28. Navigate to Refrigerant System through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Service Mode > Thermal > Refrigerant System
  29. Select "Stop Thermal Fill Drain" through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow routine to complete, ensure routine is successful
  30. Perform Heat Pump Commissioning through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Thermal > Sensors and Valves > Run Heat Pump Commissioning, click Run, close once routine is passed
  31. Proceed with Hose Equalize steps to complete AC recharge process and follow instructions displayed on AC Machine
    Informational PurposesAn informational icon, calling your attention
    Note
    Disconnect high side coupler from vehicle, Turn AC on, Temp setting LO, Panel mode on, Fresh air mode on, Blower speed set to 10, Verify Hose Equalize settings, Verify discharge pressure does not exceed 26 bar and suction pressure is not below 1.15 bar,
  32. Install caps onto AC ports
    Informational PurposesAn informational icon, calling your attention
    Note
    2x caps
  33. Perform Thermal Performance through the UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed, if thermal test fails follow Toolbox article 206000
  34. Exit Service Mode
    Informational PurposesAn informational icon, calling your attention
    Note
    Via UI > Service > Exit, Press and hold "Exit Service Mode" button
  35. Install frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions
  36. Install rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips, Adjust windshield seal as required
  37. Close powered front trunk
    Informational PurposesAn informational icon, calling your attention
    Note
    Via exterior switch or UI
  38. Raise LH front window
  39. Close LH front door