2024-07-23

Brake Pedal - Option (Remove and Install)

Correction code 3325020011 3325020012 FRT 2.16 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure. NOTE: See Ergonomic Precautions for safe and healthy working practices.

  • 2024-03-19: Cleaned up topic.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components.

Remove

  1. Open the LH front door and lower the LH front window.
  2. Move the LH front seat fully rearward.
  3. Open the RH front door and lower the RH front window.
  4. Move the RH front seat fully rearward.
  5. Open the powered frunk.
  6. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Install).
  7. Disconnect MV power. See Disconnect MV Power (Modify).
  8. Remove the LH mid A-pillar trim. See Trim - A-Pillar - Mid - LH (Remove and Install).
  9. Partially remove the LH side lower A-pillar primary seal.
  10. Remove the LH lower A-pillar trim. See Trim - A-Pillar - Lower - LH (Remove and Install).
  11. Remove the footwell cover. See Cover - Footwell (Remove and Install).
  12. Remove the LH center floor rail. See Rail - Center Floor - LH (Remove and Install).
  13. Remove the center floor trim. See Trim - Center Floor - Lower (Remove and Install).
  14. Remove the accelerator pedal side trim. See Side Trim - Pedal (Remove and Install).
  15. Remove the accelerator pedal. See Accelerator Pedal (Remove and Install).
  16. Fold back the LH front cabin carpet.
  17. Remove the RH center floor rail. See Rail - Center Floor - LH (Remove and Install).
  18. Remove the RH mid A-pillar trim. See Trim - A-Pillar - Mid - LH (Remove and Install).
  19. Partially remove the RH front door seal.
  20. Remove the RH lower A-pillar trim. See Trim - A-Pillar - Lower - LH (Remove and Install).
  21. Remove the center floor upper bracket. See Bracket - Upper - Center Floor (Remove and Install).
  22. Remove the IP mid panel assembly. See Mid Panel Assembly - Instrument Panel (Remove and Install).
  23. Remove the instrument panel lower assembly. See Lower Assembly - Instrument Panel (Remove and Install).
  24. Remove the glovebox assembly. See Glovebox Assembly (Remove and Install).
  25. Remove the RH panel duct. See Panel Duct - RH (Remove and Install).
  26. Disconnect the passenger airbag electrical connectors.
    Informational PurposesAn informational icon, calling your attention
    Note
    x3 squib connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull back the white tabs simultaneously to release the connectors.
  27. Remove the bolts (x4) that attach the instrument panel top pad to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    The bolts are two different lengths.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 8 mm socket
  28. Remove the IP center shroud service panel. See Service Panel - Center Shroud - Instrument Panel (Remove and Install).
  29. Remove the center display assembly. See Touchscreen - Center Display Assembly (Remove and Install).
  30. Remove the front header trim. See Trim - Header - Front (Remove and Install).
  31. Remove the LH and RH upper A-pillar panels. See Trim - A-Pillar - Upper - LH (Remove and Install).
  32. Remove the IP top pad assembly. See Top Pad Assembly - Instrument Panel (Remove and Install).
  33. Disconnect the instrument panel harness electrical connectors (x3) from the steering column.
    Informational PurposesAn informational icon, calling your attention
    Note
    x1 clip
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the electrical connector locking tabs.
  34. Disconnect the steering feedback actuator harness electrical connectors (x2).
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the lever lock, and then pivot towards the center of vehicle to release the electrical connectors.
  35. Remove the nuts (x4) that attach the steering column assembly.
    18 Nm (13.3 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
    Informational PurposesAn informational icon, calling your attention
    Note
    Place the steering column assembly on a suitable work surface.
  36. Remove the IP aerobracket assembly from the vehicle with airwave modules. See Aerobracket Assembly - Instrument Panel (Remove and Install).
  37. Remove the LH quarter panel assembly. See Quarter Panel Assembly - LH - Instrument Panel (Remove and Replace).
  38. Remove the LH side window demist duct. See Demist Duct - Side Window - LH (Remove and Install).
  39. Remove the LH outboard IP floor duct. See Floor Duct - Outboard - LH - Instrument Panel (Remove and Install).
  40. Remove the supercarrier LH and RH side bolts (x4).
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  41. Loosen the supercarrier assembly upper bolts (x2).
    15 Nm (11.1 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    The bolts do not need to be removed.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  42. Remove the bolts (x5) that attach the supercarrier assembly to the steering column bracket.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  43. Remove the bolts (x5) that attach the HVAC distributor to the supercarrier assembly.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  44. Partially remove the supercarrier assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull away from the body enough to allow datums to clear the steering column bracket.
  45. Remove the steering column bracket bolts (x2).
    15 Nm (11.1 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  46. Remove the nuts (x4) that attach the brake pedal assembly to the bulkhead.
    17 Nm (12.5 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove the cotter pin, and then the clevis pin.

Install

  1. Install the brake pedal assembly nuts (x4).
    17 Nm (12.5 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
    Informational PurposesAn informational icon, calling your attention
    Note
    Install the clevis pin, and then secure the cotter pin.
  2. Install the steering column bracket bolts (x2).
    15 Nm (11.1 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  3. Position the supercarrier assembly to the body.
    Informational PurposesAn informational icon, calling your attention
    Note
    Align the steering column bracket datums to the supercarrier.
  4. Install the bolts (x5) that attach the supercarrier assembly to the steering column bracket.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    This will help with alignment to the body.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  5. Install the supercarrier assembly upper bolts (x2).
    15 Nm (11.1 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Use an airbag to elevate the cowl if needed.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  6. Install the supercarrier assembly side bolts (x4).
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  7. Install the bolts (x5) that attach the HVAC distributor to the supercarrier assembly.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the harness is passed through the upper beam.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  8. Position the LH panel duct to the vehicle, and then secure the clips (x2) and connect the electrical connector that attach the duct to the vehicle.
  9. Position the LH side window demist duct into the vehicle, and then install the clips (x2) that attach the duct to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the duct is seated over the HVAC case correctly to avoid circulation problems.
    Informational PurposesAn informational icon, calling your attention
    Note
    Refer to the images for install clarification.
  10. Position the LH outboard IP floor duct into the vehicle, and then install the clips (x3) that attach the duct to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure duct is seated over the LH instrument panel floor duct inboard correctly to avoid circulation problems.
    Informational PurposesAn informational icon, calling your attention
    Note
    Refer to the images for install clarification.
  11. Install the clips (x2) that attach the LH side window demist duct to the vehicle.
  12. Position the LH quarter glass demist duct into the vehicle, and then secure the clip that attaches the duct to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the duct is seated correctly.
  13. Install the steering column assembly nuts (x4).
    18 Nm (13.3 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  14. Connect the steering feedback actuator electrical connectors (x2).
    Informational PurposesAn informational icon, calling your attention
    Note
    Secure the lever lock and the red locking tab once the electrical connector is seated.
  15. Connect the instrument panel harness to steering column electrical connectors (x3).
    Informational PurposesAn informational icon, calling your attention
    Note
    x1 clip
    Informational PurposesAn informational icon, calling your attention
    Note
    Engage the electrical connector locking tabs.
  16. Install the IP aerobracket assembly. See Aerobracket Assembly - Instrument Panel (Remove and Install).
  17. Install the LH quarter panel assembly. See Quarter Panel Assembly - LH - Instrument Panel (Remove and Replace).
  18. Install the IP top pad assembly. See Top Pad Assembly - Instrument Panel (Remove and Install).
  19. Install the LH and RH upper A-pillar panels. See Trim - A-Pillar - Upper - LH (Remove and Install).
  20. Install the front header trim. See Trim - Header - Front (Remove and Install).
  21. Install the bolts (x4) that attach the instrument panel top pad to the vehicle.
    7 Nm (5.2 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    The longer bolts are located in rearmost positions.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 8 mm socket
  22. Connect the passenger airbag electrical connectors (x3).
    Informational PurposesAn informational icon, calling your attention
    Note
    x3 squib connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure the squib connectors are fully seated.
  23. Install the RH panel duct. See Panel Duct - RH (Remove and Install).
  24. Install the glovebox assembly. See Glovebox Assembly (Remove and Install).
  25. Install the center floor upper bracket. See Bracket - Upper - Center Floor (Remove and Install).
  26. Install the instrument panel lower assembly. See Lower Assembly - Instrument Panel (Remove and Install).
  27. Install the IP mid panel assembly. See Mid Panel Assembly - Instrument Panel (Remove and Install).
  28. Install the center floor trim. See Trim - Center Floor - Lower (Remove and Install).
  29. Install the RH center floor rail. See Rail - Center Floor - LH (Remove and Install).
  30. Install the RH lower A-pillar trim. See Trim - A-Pillar - Lower - LH (Remove and Install).
  31. Install the RH mid A-pillar trim. See Trim - A-Pillar - Mid - LH (Remove and Install).
  32. Secure the RH front door seal.
  33. Unfold the LH front cabin carpet into position.
  34. Install the accelerator pedal. See Accelerator Pedal (Remove and Install).
  35. Install the accelerator pedal side trim. See Side Trim - Pedal (Remove and Install).
  36. Install the LH center floor rail. See Rail - Center Floor - LH (Remove and Install).
  37. Install the footwell cover. See Cover - Footwell (Remove and Install).
  38. Install the LH lower A-pillar trim. See Trim - A-Pillar - Lower - LH (Remove and Install).
  39. Install the LH mid A-pillar trim. See Trim - A-Pillar - Mid - LH (Remove and Install).
  40. Secure the LH side lower A-pillar primary seal.
  41. Install the center display assembly. See Touchscreen - Center Display Assembly (Remove and Install).
  42. Install the IP center shroud service panel. See Service Panel - Center Shroud - Instrument Panel (Remove and Install).
  43. Connect MV power. See Disconnect MV Power (Modify).
  44. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Install).
  45. Close the powered frunk.
  46. Put the vehicle in Service Mode. See Service Mode.
  47. Unlock the vehicle gateway. See Gateway (Unlock).
  48. Touch Service Mode Plus > Thermal > Actions using the vehicle touchscreen.
  49. Touch Thermal > Actions > Test Thermal Performance and run the routine.
  50. Touch Service Mode Plus > Chassis > Thermal > Test HVAC Performance and run the routine.
    Informational PurposesAn informational icon, calling your attention
    Note
    If the routine fails, backtrack your steps to ensure the repair was done correctly.
  51. Exit Service Mode. See Service Mode.
  52. Restore the RH front seat back to its original position.
  53. Raise the RH front window and close the RH front door.
  54. Restore the LH front seat back to its original position.
  55. Raise the LH front window and close the LH front door.