11/12/2024 11:36:15

Door Glass - Front Quarter Glass Assembly - LH (Remove and Install)

Correction code 1020030051 FRT 1.44 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2024-12-11: Added new caution about Pre-Installation Glass Inspection service requirements.
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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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CAUTION
New glass components (windshield, roof, door, and fixed glass) must be inspected before installation to meet Tesla’s internal standards of quality. Perform the inspection described in Pre-Installation Glass Inspection before beginning this procedure.

Remove

  1. Open the LH front door and lower the LH front window.
  2. Open the LH rear door and lower the LH rear window.
  3. Remove the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  4. Remove the frunk. See Frunk Assembly (Remove and Install).
  5. Remove the LH underhood apron. See Underhood Trim - Side Apron Assembly - LH (Remove and Install).
  6. Release the clip that attaches the powergate latch jumper harness to the LH frunk applique.
  7. Remove the LH outer cantrail. See Trim - Roof Rail - LH (Remove and Install).
  8. Remove the front header trim. See Headliner Trim - Front Header Trim (Remove and Install).
  9. Partially remove the LH side lower A-pillar primary seal.
  10. Remove the LH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  11. Remove the LH IP quarter panel. See Dash Panel - Quarter Panel Assembly - LH (Remove and Install).
  12. Remove the LH upper A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Upper Trim - LH (Remove and Install).
  13. Remove the LH A-pillar forward trim. See A-B-C Post Interior Trim - A-Pillar Forward Trim - LH (Remove and Install).
  14. Release the clips (x11) and datums (x3) that attach the LH front fender flare cover to the vehicle, disconnect the electrical connector, and then remove the cover from the vehicle.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    The camera harness is very short. Make sure excess force is not exerted on the harness.
  15. Remove the clips (x10) that attach the LH front wheel liner to the fender flare carrier, and then release the liner from the carrier.
  16. Remove the LH front fender. See Closure Panels - Assembly - Fender - Left (Remove and Install).
  17. Release the clips (x2) that attach the LH quarter glass rear seal to the vehicle, and then remove the seal from the vehicle.
  18. Use equalizer to separate the front datum from the quarter glass.
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    Note
    Slide equalizer up against the datum and carefully tap equalizer to separate from the quarter glass.
  19. Prepare the glazing wire and handles.
  20. Starting from rear, use the glazing wire to remove the LH front quarter glass from the vehicle.
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    Note
    Use a blade as required.
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove any broken locator datum from the vehicle interior.

Install

  1. Use IPA wipes to clean excess urethane from the LH quarter panel.
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    Note
    Allow 1 minute for dry time.
  2. Use IPA wipes to clean excess urethane from the LH front quarter glass assembly.
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    Note
    Carefully clean the LH front quarter glass assembly.
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    Note
    Remove excess urethane from quarter glass.
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    Note
    Inspect quarter glass for mutilation. Replace the quarter glass if damaged or broken.
  3. Replace datums (x3) on the LH front quarter glass.
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    Note
    Mark original datum locations.
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    Note
    Carefully remove and discard broken datums.
  4. Apply primer on the mating surface of the LH front quarter glass.
  5. Apply primer on the mating surface of the LH front quarter panel.
  6. Prepare caulking gun and urethane.
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    Note
    Suggest opening of 7 mm wide and 12 mm tall.
  7. Apply urethane on the LH front quarter glass.
  8. Install the LH front quarter glass on the vehicle.
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    Note
    Make sure to align the datums (x3).
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    Note
    Start by positioning datum into place. Apply pressure to surrounding areas. Reference urethane being applied to confirm dry time.
  9. Position the LH quarter glass rear seal to the vehicle, and then install the clips (x2) that attach the seal to the vehicle.
  10. Install the LH front fender. See Closure Panels - Assembly - Fender - Left (Remove and Install).
  11. Position the LH fender baffle onto the vehicle, and then secure the clips (x3).
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    Note
    Access through partially opened door.
  12. Install the push clips (x10) that attach the LH front wheel liner to the fender flare carrier.
  13. Position the LH front fender flare cover onto the vehicle, connect the electrical connector, and then secure the clips (x11) and datums (x3) that attach the cover to the vehicle.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    The camera harness is very short. Make sure excess force is not exerted on the harness.
    Informational PurposesAn informational icon, calling your attention
    Note
    Replace any missing or damaged clips.
  14. Install the LH A-pillar forward trim. See A-B-C Post Interior Trim - A-Pillar Forward Trim - LH (Remove and Install).
  15. Install the LH upper A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Upper Trim - LH (Remove and Install).
  16. Install the LH IP quarter panel. See Dash Panel - Quarter Panel Assembly - LH (Remove and Install).
  17. Install the LH mid A-pillar trim. See A-B-C Post Interior Trim - A-Pillar Mid Trim - LH (Remove and Install).
  18. Secure the LH side lower A-pillar primary seal.
  19. Install the front header trim. See Headliner Trim - Front Header Trim (Remove and Install).
  20. Install the LH outer cantrail. See Trim - Roof Rail - LH (Remove and Install).
  21. Install the frunk. See Frunk Assembly (Remove and Install).
  22. Secure the clip that attaches the powergate latch jumper harness to the LH frunk applique.
  23. Install the LH underhood apron. See Underhood Trim - Side Apron Assembly - LH (Remove and Install).
  24. Install the rear underhood apron. See Underhood Trim - Rear Apron Assembly (Remove and Install).
  25. Raise the LH rear window and close the LH rear door.
  26. Raise the LH front window and close the LH front door.