23/07/2024 17:34:48
SuperManifold - VCV Core (Remove and Replace)
Correction code NA NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
Warning
Cybertruck electronics are powered by a
48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing
MV components requires extra knowledge and care in order to avoid personal and/or
vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any
required MV-related training courses have been completed, as applicable.
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Open LH front door
NotePush LH B-pillar door trigger to release
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Lower LH front window
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Place vehicle in service mode
NoteVia UI > Controls > Software, Touch and hold "Cybertruck" for 2 seconds then release, Use screen keyboard to type "service" into dialog box then select OK
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Unlock vehicle gateway
NoteAfter vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information
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Navigate to Refrigerant System through UI
NoteSelect Service Mode > Thermal > Refrigerant System
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Select "Start Thermal Fill Drain (Refrigerant only)" through UI
NoteAllow routine to complete, ensure routine is successful
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Open powered front trunk
NoteVia exterior switch or UI
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Remove rear underhood apron
Note9x clips
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Remove frunk assembly
Note6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions
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Remove caps from low side and high side AC ports
Note2x caps
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Connect A/C hoses to ports
NotePull back frunk wall if installed to access low side port
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Perform AC recovery
NoteTouch time only: Note the amount of refrigerant and oil recovered, Refrigerant Type > Manual Menu > Recovery/Recycle > Verify hose connections, Machine will chime once process is complete, Vehicle may be left unattended, Note or print the amount of refrigerant and oil recovered, Refrigerant recovered should be ~2.24 lb (1.02 kg), Oil recovered should be ~0.3 oz (8.87 mL), If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700
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Power down vehicle via UI
NoteVerify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off
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Unlock fireman's loop connector and disconnect, Slide eCPA to left on the MV battery connector then lift lever to release
Note2x connectors, Unlock fireman's loop connector and disconnect, Release eCPA by pushing down to unlock and slide red locking tab to left, Wait 2 minutes for electrical circuits to discharge before disconnecting modules
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Remove supermanifold controller
Note2x connectors, 1x harness clip, 3x bolts, 8mm, 4 Nm, Release locking features
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Release supermanifold harness bracket and valve coils
Note4x connectors, 3x bolts, 8mm, 8 Nm, Remove bolts then release four connectors indicated in image, Pull bracket away ensuring all valve coils remain with bracket excluding one valve coil closest to dessicant plug, Pivot harness bracket and coils to side, Ensure coil seals remain on valve cores
- Overlap from AC Recovery
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Remove vapor control valve core
Note1x valve core, 28mm, 19 Nm, Depending on valve core being removed PT sensor socket may be required in place of 28mm socket
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Install vapor control valve core
Note1x valve core, 28mm, 19 Nm, Lubricate o-rings, Depending on valve core being installed PT sensor socket may be required in place of 28mm socket, Tighten sensor by hand to ensure o-rings seat correctly
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Reconnect AC hoses to vehicle
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Perform AC vacuum and run leak test
NoteTouch time only: Manual Menu > Vacuum > Type 15 min > Select Enter
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Remove low side AC hose from supermanifold to HVAC AC line assembly
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Use oil injector to add measured amount of oil back to the system
NoteUse calculated oil loss measurement and add new RB100EV oil into the system, If more than 30 mL drained out during recovery refer to drained oil loss chart: Toolbox article 353700
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Install low side AC hose to supermanifold to HVAC AC line assembly
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Perform AC charge
NoteTouch time: Enter refrigerant amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Machine will chime once process is complete
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Install supermanifold harness bracket and coils
Note4x connectors, 3x bolts, 8mm, 8 Nm, Position supermanifold harness bracket and coils onto valve cores, Rotate coils as required for alignment, Ensure coil seals are all in place, Engage locking tabs
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Install supermanifold controller
Note2x connectors, 1x harness clip, 3x bolts, 8mm, 4 Nm, Engage locking features
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Slide eCPA to the right and ensure it is seated against the black lever, Connect fireman's loop 20 seconds after eCPA engagement
Note2x connectors, Slide and secure red locking tab on top of release lever, Lock fireman's loop connection, If power cycling vehicle ensure at least 60 seconds has passed since powering down
- Overlap for AC Charge + Leak Test
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Navigate to Refrigerant System through UI
NoteSelect Service Mode > Thermal > Refrigerant System
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Select "Stop Thermal Fill Drain" through UI
NoteAllow routine to complete, ensure routine is successful
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Perform Heat Pump Commissioning through UI
NoteSelect Thermal > Sensors and Valves > Run Heat Pump Commissioning, click Run, close once routine is passed
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Proceed with Hose Equalize steps to complete AC recharge process and follow instructions displayed on AC Machine
NoteDisconnect high side coupler from vehicle, Turn AC on, Temp setting LO, Panel mode on, Fresh air mode on, Blower speed set to 10, Verify Hose Equalize settings, Verify discharge pressure does not exceed 26 bar and suction pressure is not below 1.15 bar,
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Install caps onto AC ports
Note2x caps
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Perform Thermal Performance through the UI
NoteSelect Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed, if thermal test fails follow Toolbox article 206000
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Exit Service Mode
NoteVia UI > Service > Exit, Press and hold "Exit Service Mode" button
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Install frunk assembly
Note6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions
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Install rear underhood apron
Note9x clips, Adjust windshield seal as required
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Close powered front trunk
NoteVia exterior switch or UI
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Raise LH front window
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Close LH front door