23/07/2024 17:34:48

SuperManifold - VCV Core (Remove and Replace)

Correction code NA NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Warning
Cybertruck electronics are powered by a 48V "mid voltage" or "MV" architecture that is designed to improve efficiency. Servicing MV components requires extra knowledge and care in order to avoid personal and/or vehicular harm. Read and understand MV precautions in Electrical Precautions and make sure any required MV-related training courses have been completed, as applicable.
  1. Open LH front door
    Informational PurposesAn informational icon, calling your attention
    Note
    Push LH B-pillar door trigger to release
  2. Lower LH front window
  3. Place vehicle in service mode
    Informational PurposesAn informational icon, calling your attention
    Note
    Via UI > Controls > Software, Touch and hold "Cybertruck" for 2 seconds then release, Use screen keyboard to type "service" into dialog box then select OK
  4. Unlock vehicle gateway
    Informational PurposesAn informational icon, calling your attention
    Note
    After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information
  5. Navigate to Refrigerant System through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Service Mode > Thermal > Refrigerant System
  6. Select "Start Thermal Fill Drain (Refrigerant only)" through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow routine to complete, ensure routine is successful
  7. Open powered front trunk
    Informational PurposesAn informational icon, calling your attention
    Note
    Via exterior switch or UI
  8. Remove rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips
  9. Remove frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions
  10. Remove caps from low side and high side AC ports
    Informational PurposesAn informational icon, calling your attention
    Note
    2x caps
  11. Connect A/C hoses to ports
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull back frunk wall if installed to access low side port
  12. Perform AC recovery
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time only: Note the amount of refrigerant and oil recovered, Refrigerant Type > Manual Menu > Recovery/Recycle > Verify hose connections, Machine will chime once process is complete, Vehicle may be left unattended, Note or print the amount of refrigerant and oil recovered, Refrigerant recovered should be ~2.24 lb (1.02 kg), Oil recovered should be ~0.3 oz (8.87 mL), If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700
  13. Power down vehicle via UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off
  14. Unlock fireman's loop connector and disconnect, Slide eCPA to left on the MV battery connector then lift lever to release
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Unlock fireman's loop connector and disconnect, Release eCPA by pushing down to unlock and slide red locking tab to left, Wait 2 minutes for electrical circuits to discharge before disconnecting modules
  15. Remove supermanifold controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x harness clip, 3x bolts, 8mm, 4 Nm, Release locking features
  16. Release supermanifold harness bracket and valve coils
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors, 3x bolts, 8mm, 8 Nm, Remove bolts then release four connectors indicated in image, Pull bracket away ensuring all valve coils remain with bracket excluding one valve coil closest to dessicant plug, Pivot harness bracket and coils to side, Ensure coil seals remain on valve cores
  17. Overlap from AC Recovery
  18. Remove vapor control valve core
    Informational PurposesAn informational icon, calling your attention
    Note
    1x valve core, 28mm, 19 Nm, Depending on valve core being removed PT sensor socket may be required in place of 28mm socket
  19. Install vapor control valve core
    Informational PurposesAn informational icon, calling your attention
    Note
    1x valve core, 28mm, 19 Nm, Lubricate o-rings, Depending on valve core being installed PT sensor socket may be required in place of 28mm socket, Tighten sensor by hand to ensure o-rings seat correctly
  20. Reconnect AC hoses to vehicle
  21. Perform AC vacuum and run leak test
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time only: Manual Menu > Vacuum > Type 15 min > Select Enter
  22. Remove low side AC hose from supermanifold to HVAC AC line assembly
  23. Use oil injector to add measured amount of oil back to the system
    Informational PurposesAn informational icon, calling your attention
    Note
    Use calculated oil loss measurement and add new RB100EV oil into the system, If more than 30 mL drained out during recovery refer to drained oil loss chart: Toolbox article 353700
  24. Install low side AC hose to supermanifold to HVAC AC line assembly
  25. Perform AC charge
    Informational PurposesAn informational icon, calling your attention
    Note
    Touch time: Enter refrigerant amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Machine will chime once process is complete
  26. Install supermanifold harness bracket and coils
    Informational PurposesAn informational icon, calling your attention
    Note
    4x connectors, 3x bolts, 8mm, 8 Nm, Position supermanifold harness bracket and coils onto valve cores, Rotate coils as required for alignment, Ensure coil seals are all in place, Engage locking tabs
  27. Install supermanifold controller
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, 1x harness clip, 3x bolts, 8mm, 4 Nm, Engage locking features
  28. Slide eCPA to the right and ensure it is seated against the black lever, Connect fireman's loop 20 seconds after eCPA engagement
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Slide and secure red locking tab on top of release lever, Lock fireman's loop connection, If power cycling vehicle ensure at least 60 seconds has passed since powering down
  29. Overlap for AC Charge + Leak Test
  30. Navigate to Refrigerant System through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Service Mode > Thermal > Refrigerant System
  31. Select "Stop Thermal Fill Drain" through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow routine to complete, ensure routine is successful
  32. Perform Heat Pump Commissioning through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Thermal > Sensors and Valves > Run Heat Pump Commissioning, click Run, close once routine is passed
  33. Proceed with Hose Equalize steps to complete AC recharge process and follow instructions displayed on AC Machine
    Informational PurposesAn informational icon, calling your attention
    Note
    Disconnect high side coupler from vehicle, Turn AC on, Temp setting LO, Panel mode on, Fresh air mode on, Blower speed set to 10, Verify Hose Equalize settings, Verify discharge pressure does not exceed 26 bar and suction pressure is not below 1.15 bar,
  34. Install caps onto AC ports
    Informational PurposesAn informational icon, calling your attention
    Note
    2x caps
  35. Perform Thermal Performance through the UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed, if thermal test fails follow Toolbox article 206000
  36. Exit Service Mode
    Informational PurposesAn informational icon, calling your attention
    Note
    Via UI > Service > Exit, Press and hold "Exit Service Mode" button
  37. Install frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions
  38. Install rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Note
    9x clips, Adjust windshield seal as required
  39. Close powered front trunk
    Informational PurposesAn informational icon, calling your attention
    Note
    Via exterior switch or UI
  40. Raise LH front window
  41. Close LH front door