2025-03-12

Quarter Glass Assembly - Rear - RH (Remove and Replace)

Correction code 1020010602 FRT 1.00 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 1082477-04-A - Diagonal Cutters
  • 1115199-00-B - HAMMER, DEAD BLOW, 54OZ
  • 1082497-00-A - Retractable Blade Knife
  • 1080593-00-A - TOOL, CAULKING & ADHESIVE GUN, M18

Remove

  1. Open all doors and lower all windows.
  2. Remove the RH upper C-pillar trim. See Trim - C-Pillar - Upper - LH (Remove and Replace).
    Informational PurposesAn informational icon, calling your attention
    Note
    The RH trunk side trim does not have the connector.
  3. Break the datums (x3) on the interior side of the RH rear quarter body glass using diagonal cutters and a flat head screwdriver to assist with the removal of the glass.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 1082477-04-A - Diagonal Cutters
    • 1115199-00-B - HAMMER, DEAD BLOW, 54OZ
    • Medium flat head screwdriver
  4. Release the rubber seal and release the clip that attaches the seal to the glass.
  5. Use IPA wipes to clean the exterior area of the RH rear quarter body glass, and allow at least 1 minute to dry.
  6. Apply tape around the RH rear quarter glass area to protect the body and paint.
  7. Use a plastic trim tool to pry out the rear edge of the RH quarter brightwork from the RH rear quarter body glass, and then work along the glass and release the clips (x2) at the upper corner to remove the brightwork from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove if any clip is broken and remained.
  8. Using a retractable blade knife to cut down the rubber seal around the RH rear quarter body glass to allow greater access when removing the glass.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Always wear cut-resistant gloves when using cutting tools.
    Informational PurposesAn informational icon, calling your attention
    Note
    This action will avoid causing damage to the body and keep the wire from getting stuck in the seal when cutting the RH rear quarter body glass.
  9. Set up a pair of T-handles with appropriate length of square wire.
  10. Wrap the square wire around the rear edge of the RH rear quarter glass between the body and the seal.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use a trim tool to help guide the wire as needed.
  11. Cut the RH rear quarter glass from the body, and remove the glass from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use a sawing motion to cut through the urethane.
  12. Clean the remaining urethane from the body.
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure the remaining glass adhesive is 1mm or less in thickness.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 1082497-00-A - Retractable Blade Knife

Install

  1. Use IPA wipes to wipe the urethane path on the RH rear quarter glass surface, and allow it to dry.
  2. Remove the masking tape from the RH rear quarter glass area.
  3. Use IPA wipes to wipe the urethane path on the body, and allow it to dry.
  4. Apply primer to the LH rear quarter glass, following the urethane path. Allow primer to dry for at least 1 minute before continuing.
  5. Apply primer to the urethane path and any areas where the paint was damaged during the removal of the LH rear quarter body glass. Allow primer to dry for at least 1 minute before continuing.
  6. Prepare the caulking gun and urethane.
    Informational PurposesAn informational icon, calling your attention
    Note
    The urethane opening must be 8 mm wide and 13 mm tall.
  7. Apply urethane to the RH rear quarter glass, following the primer path.
    Informational PurposesAn informational icon, calling your attention
    Note
    To avoid future NVH issues, pinch the ends of the urethane together, and make sure there are no gaps in the urethane.
  8. Position the RH rear quarter body glass over the vehicle and slide the rear quarter brightwork clip into the upper brightwork.
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the datums are aligned with the holes on the body, and then apply pressure to fully install the glass. Start from the rear datum, and then work forward.
  9. Secure the RH rear quarter body glass with tape while the urethane is curing.
  10. Install the RH upper C-pillar trim. See .
    Informational PurposesAn informational icon, calling your attention
    Note
    The RH trunk side trim does not have the connector.
  11. Remove the masking tapes after the urethane has cured.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not drive the vehicle until the adhesive manufacturer’s recommended minimum drive-away time has passed. Dow Betaseal Express has a drive-away time of 1 hour minimum in temperatures of 0˚F (-18˚C) or warmer. If necessary, leave the tape applying pressure to the glass on the vehicle and advise the customer that they can remove it after 24 hours. Additionally, advise the customer that they should avoid high driving speeds and speed bumps for the next 24 hours.
  12. Close the liftgate.
  13. Raise all windows and close all doors.