29/05/2024 18:11:29

Frame - Seat Cushion - Front Passenger Seat (Remove and Replace)

Correction code 13011212 1.02NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Check Firmware version
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    Note
    Firmware package installed must be 2023.2.11 or above for configuration routine to populate, If below target package, proceed with OTA update
  2. Remove the front passenger seat assembly. See Seat Assembly - 1st Row - LH (Remove and Replace).
  3. Remove screw securing outer side cover to seat.
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    Note
    1x screw, T20, 4 Nm, Ensure the front of the seat is high enough to access the T20 screw.
  4. Release outer side cover clip from seat, but do not remove
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    Note
    1x clip, Do not fully remove, possible damage to the trim/switch pack/harness
  5. Disconnect seat switch connector
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    Note
    1x connector
  6. Slide outer cover rearward to release clip from frame and lift up over pretensioner to remove
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    Note
    1x clip
  7. Disconnect the RH front seat belt pretensioner.
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    Note
    1x connector
  8. Remove RH lap pretensioner from seat track
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    Note
    1x patch bolt, T50, 40 Nm, Bolt is patched and held in place with metal clip
  9. Remove RH front seat RH sideshield carrier
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    Note
    2x clips, 2x tabs, Release leading edge of trim and slide away from seat frame
  10. Release seat belt pretensioner harness clips
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    Note
    3x clips, Use 90 pick to release harness clips from seat track rail
  11. Remove RH front seat LH sideshield carrier
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    Note
    2x clips, 2x tabs, Release leading edge of trim and slide away from seat frame
  12. Remove clips securing seat switch harness to seat cushion frame
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    Note
    2x fir tree clips
  13. Remove inner side shield from seat
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    Note
    3x clips, Release side clip from seat bottom frame, then pull up on rear of trim to remove
  14. Disconnect RH front seat belt buckle
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    Note
    1x connector
  15. Release RH front seat belt buckle harness clip
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    Note
    1x fir tree clip
  16. Remove the clips securing RH front seat belt buckle connector harness to the seat cushion frame
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    Note
    2x fir tree clips
  17. Release harness clip from RH front seat bottom frame
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    Note
    1x clip
  18. Remove RH front seat buckle from seat track
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    Note
    1x patch bolt, T50, 40 Nm
  19. Rotate the seat to gain access to the underside of the seat
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    Note
    Protect seat cushion from damage
  20. Unhook the straps for the lower section of the seat back and move the seat back flap away from the underside of the seat
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    Note
    2x clips
  21. Remove seat cushion retaining clips from the seat suspension
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    Note
    2x clips
  22. Remove the front retaining clip from the seat cushion frame securing the front of the seat trim to the frame
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    Note
    1x clip strip, May need to start with a hook tool, Pull the clip away from the frame to release
  23. Remove the inboard retaining clip from the seat cushion frame securing the side of the seat trim to the frame
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    Note
    1x clip strip, May need to start with a hook tool, Pull the clip away from the frame to release
  24. Remove the outboard retaining clip from the seat cushion frame securing the side of the seat trim to the frame
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    Note
    1x clip strip, May need to start with a hook tool, Pull the clip away from the frame to release
  25. Disconnect the tilt motor connector
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    Note
    1x connector
  26. Remove the harness retaining clip under the tilt motor
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    Note
    1x retaining clip
  27. Disconnect the seat occupied sensor
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    Note
    1x connector
  28. Disconnect seat cushion heat pad from module
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    Note
    1x connector
  29. Disconnect the CAN communication pass through connector from the OCS control module
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    Note
    1x connector
  30. Remove OCS control module from seat bottom frame
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    Note
    2x tabs
  31. Disconnect seat cushion heat pad from seat back heat pad connector
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    Note
    1x connector
  32. Remove seat cushion connector from seat cushion suspension
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    Note
    Slide upward to release from trim
  33. Disconnect the seat back heater connector
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    Note
    1x connector
  34. Disconnect the seat back heater harness connector from seat cushion suspension
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    Note
    1x connector
  35. Disconnect the seat cushion heat pad
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    Note
    1x connector
  36. Remove seat cushion heat pad from seat cushion suspension
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    Note
    1x connector, 1x clip, Slide connector forward to release from seat bottom
  37. Remove clip securing the harness to the under side of the seat, next to the seat heater connectors
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    Note
    1x retaining clip
  38. Disconnect the seat track position sensor connector
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    Note
    1x connector
  39. Disconnect the lift motor connector
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    Note
    1x connector
  40. Disconnect LH front seat track motor connector
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    Note
    1x connector
  41. Remove the clip securing the track motor harness to the track motor housing
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    Note
    1x edge clip
  42. Remove the clip securing the harness to the seat cushion frame under the lift motor
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    Note
    1x retaining clip
  43. Remove the retaining clip under the main seat harness junction
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    Note
    1x retaining clip
  44. Move harness away from seat frame
  45. Return seat to upright position
  46. Install the outboard headrest release tool
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    Note
    Depress the material around the headrest post to expose the release clip, Ensure both tangs of the release tool engage the retaining spring, The release tool is rotated into position, Images show headrest removed for clarity
  47. Install the inboard headrest release tool
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    Note
    Depress the material around the headrest post to expose the release clip, Ensure both tangs of the release tool engage the retaining spring, The release tool is rotated into position, Images show headrest removed for clarity
  48. Remove the headrest from seat
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    Note
    2x locking clips, Remove by pulling straight up, out of the seat
  49. Remove the inboard headrest release tool
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    Note
    Rotate the release tool out of position, Do not pull straight up or out
  50. Remove the outboard headrest release tool
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    Note
    Rotate the release tool out of position, Do not pull straight up or out
  51. Remove seat back from RH front seat
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    Note
    6x clips, Start at the top of the seat and pull the shell away from the frame, When the side clips are free, pull the bottom and carefully roll the bottom tabs out of the slots, If pulled straight out the clips on the seat back can break off
  52. Remove LH front seat back assembly from seat cushion frame
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    Note
    4x bolts, T47P, 43 Nm, Recommend assistance, Discard bolts after removal
  53. Remove RH front seat cushion assembly from seat frame
  54. Remove LH front seat cushion suspension from power seat cushion frame
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    Note
    4x tabs, Raise portion seated on rear cushion tube, Then pull assembly away from tabs to release
  55. Install LH front seat cushion suspension from power seat cushion frame
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    Note
    4x tabs, Position suspension along metal tabs, Then seat rear portion on rear cushion tube
  56. Position RH front seat cushion assembly onto cushion frame
  57. Install LH front seat back assembly onto seat cushion frame
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    Note
    4x bolts, T47P, 43 Nm, Recommend assistance, Install new patch bolts
  58. Install the seat back shell base assembly to seat back frame
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    Note
    6x clips, Install the lower clips first and rotate the shell up into place, Light pressure may need to be applied to the shell to ensure it's fully seated, The headrest posts will engage the seat back when installed
  59. Install RH front seat headrest
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    Note
    2x locking clips, Ensure the headrest is fully seated, An audible click will be heard when installing the headrest, Ensure the headrest is seated by tugging up on the headrest
  60. Flip seat over to gain access to the bottom of the seat
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    Note
    Protect the seat back to prevent damage
  61. Install the retaining clip under the main seat harness junction
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    Note
    1x retaining clip
  62. Install the clip securing the harness to the seat cushion frame under the lift motor
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    Note
    1x retaining clip
  63. Route harness towards pretensioner
  64. Install the clip securing the track motor harness to the track motor housing
    Informational PurposesAn informational icon, calling your attention
    Note
    1x edge clip
  65. Connect RH front seat track motor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  66. Connect the lift motor connector
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    Note
    1x connector
  67. Connect the seat track position sensor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  68. Install the clip securing the harness to the under side of the seat, next to the seat heater connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    1x retaining clip
  69. Connect the heat pad connector
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    Note
    1x connector
  70. Connect the heat pad connector
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    Note
    1x connector
  71. Install the seat back heater harness connector to the seat bottom
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  72. Connect the seat back heater connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  73. Install seat cushion heating pad connector onto cushion suspension
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    Note
    1x connector
  74. Connect seat cushion heating pad to seat back heating pad
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  75. Install OCS control module onto seat bottom frame
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    Note
    2x tabs
  76. Connect the SRS harness connector to the OCS control module
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    Note
    1x connector
  77. Connect seat cushion heating pad to module
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    Note
    1x connector
  78. Install the seat occupied sensor onto the seat frame
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    Note
    1x clip
  79. Connect the seat occupied sensor and install the clip onto the seat bottom
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    Note
    1x connector, 1x retaining clip, Ensure harness is not routed between cushion and frame to avoid friction
  80. Install the harness retaining clip under the tilt motor
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    Note
    1x retaining clip
  81. Connect the tilt motor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  82. Install the outboard seat trim retaining clip onto the seat frame
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip strip, Fold the clip over towards the frame, The open end should engage the seat frame, if not the trim will need to be pulled until the correct amount of tension is achieved, Line up one end of the clip strip opening with the seat frame and press down until the clip is fully seated onto the frame
  83. Install the inboard seat trim retaining clip onto the seat frame
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip strip, Fold the clip over towards the frame, The open end should engage the seat frame, if not the trim will need to be pulled until the correct amount of tension is achieved, Line up one end of the clip strip opening with the seat frame and press down until the clip is fully seated onto the frame
  84. Install the front seat trim retaining clip onto the seat frame
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    Note
    1x clip strip, Fold the clip over towards the frame, The open end should engage the seat frame, if not the trim will need to be pulled until the correct amount of tension is achieved, Line up one end of the clip strip opening with the seat frame and press down until the clip is fully seated onto the frame
  85. Install the seat cushion retaining clips onto the seat suspension
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    Note
    2x clips, The seat cushion and trim may need to be pulled tight for the hooks to achieve correct placement on the seat suspension
  86. Hook the strap clips for the seat back shell onto the seat suspension
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    Note
    2x clips, Ensure the straps are tight for proper fit and installation
  87. Rotate the seat to normal upright position
  88. Install the clips securing RH front seat belt buckle connector harness to the seat cushion frame
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    Note
    2x fir tree clips
  89. Install clip securing RH front seat belt buckle harness connector to the seat cushion frame
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    Note
    1x fir tree clip
  90. Install LH sideshield carrier onto RH front seat
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, 2x tabs, Slide forward onto seat frame aligning clips and tabs
  91. Install the bolt securing the RH front seat buckle to seat track
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    Note
    1x patch bolt, T50, 40 Nm, Buckle comes with bolt and metal clip
  92. Adjust RH front seat buckle harness clip along inner seat rail and verify harness is extended as far forward as possible to eliminate slack on the back side of the clip
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    Note
    1x clip, Avoid straining harness, If harness is routed as shown in 2nd photo rework is needed
  93. Connect RH front seat belt buckle
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    Note
    1x connector
  94. Install inner side shield cover onto RH front seat
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    Note
    3x clips, Slide the trim onto the seat from the opening for the buckle, then slide forward into position
  95. Install clips securing seat switch harness to seat cushion frame
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    Note
    2x fir tree clips
  96. Install RH front seat LH sideshield carrier
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    Note
    2x clips, 2x tabs, Release leading edge of trim and slide away from seat frame
  97. Install seat belt pretensioner harness clips
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    Note
    3x clips, Position seat belt pretensioner harness clips to seat track rail and press down on each clip to secure
  98. Install RH front seat RH sideshield carrier
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    Note
    2x clips, 2x tabs, Slide forward onto seat frame aligning clips and tabs
  99. Install RH lap pretensioner from seat track
    Informational PurposesAn informational icon, calling your attention
    Note
    1x patch bolt, T50, 40 Nm, Bolt is patched and held in place with metal clip
  100. Disconnect RH front seat belt pretensioner
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    Note
    1x connector, Pull both of the orange tabs down to release the connector
  101. Slide outer cover forward to engage clip into the frame and lift up over pretensioner to install
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    Note
    1x clip
  102. Connect seat switch connector
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    Note
    1x connector
  103. Install outer side cover clip to seat frame
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    Note
    1x clip
  104. Install screw securing outer side cover to seat
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    Note
    1x screw, T20, 4 Nm
  105. Install the front passenger seat assembly. See Seat Assembly - 1st Row - LH (Remove and Replace).
  106. Connect to vehicle using Toolbox 3.0
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    Note
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle, https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
  107. Unlock Gateway
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    Note
    After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while holding down break pedal simultaneously hold the turn signal stalk fully up for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information
  108. Select ‘Actions’ and search for ‘OCS’
  109. Select ‘PROC_OCS1P_SELF-CALIBRATIONSearch for routine in ToolboxSafety & Restraints / Seats - OCS1P Self Capacitance Calibration’, click ‘Run’, and allow routine to complete
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    Note
    Select ‘X’ at top right of window to close once complete, Routine is specific to NA region vehicles
  110. Select ‘Actions’ and search for ‘Seat calibration’
  111. Select ‘PROC_VCRIGHT_SEAT-CALIBRATESearch for routine in Toolbox’, click ‘Run’, and allow routine to complete
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    Note
    Select ‘X’ at top right of window to close once complete
  112. Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
  113. Raise all windows
  114. Close all four doors
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    Note
    Unlatch rear doors before closing