09/12/2024 17:40:44
Frame - Seat Cushion - Front Passenger Seat (Remove and Replace)
Correction code 13011212 1.02NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
- 2024-12-09: Added mini-tilt motor configuration information.
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
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Check Firmware version
NoteFirmware package installed must be 2023.2.11 or above for configuration routine to populate, If below target package, proceed with OTA update
- Remove the front passenger seat assembly. See Seat Assembly - 1st Row - LH (Remove and Replace).
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Remove screw securing outer side cover
to seat.
Note1x screw, T20, 4 Nm, Ensure the front of the seat is high enough to access the T20 screw.
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Release outer side cover clip from seat, but do not remove
Note1x clip, Do not fully remove, possible damage to the trim/switch pack/harness
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Disconnect seat switch connector
Note1x connector
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Slide outer cover rearward to release clip from frame and lift up over pretensioner to remove
Note1x clip
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Disconnect the RH front seat belt
pretensioner.
Note1x connector
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Remove RH lap pretensioner from seat track
Note1x patch bolt, T50, 40 Nm, Bolt is patched and held in place with metal clip
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Remove RH front seat RH sideshield carrier
Note2x clips, 2x tabs, Release leading edge of trim and slide away from seat frame
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Release seat belt pretensioner harness clips
Note3x clips, Use 90 pick to release harness clips from seat track rail
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Remove RH front seat LH sideshield carrier
Note2x clips, 2x tabs, Release leading edge of trim and slide away from seat frame
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Remove clips securing seat switch harness to seat cushion frame
Note2x fir tree clips
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Remove inner side shield from seat
Note3x clips, Release side clip from seat bottom frame, then pull up on rear of trim to remove
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Disconnect RH front seat belt buckle
Note1x connector
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Release RH front seat belt buckle harness clip
Note1x fir tree clip
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Remove the clips securing RH front seat belt buckle connector harness to the seat cushion frame
Note2x fir tree clips
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Release harness clip from RH front seat bottom frame
Note1x clip
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Remove RH front seat buckle from seat track
Note1x patch bolt, T50, 40 Nm
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Rotate the seat to gain access to the underside of the seat
NoteProtect seat cushion from damage
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Unhook the straps for the lower section of the seat back and move the seat back flap away from the underside of the seat
Note2x clips
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Remove seat cushion retaining clips from the seat suspension
Note2x clips
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Remove the front retaining clip from the seat cushion frame securing the front of the seat trim to the frame
Note1x clip strip, May need to start with a hook tool, Pull the clip away from the frame to release
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Remove the inboard retaining clip from the seat cushion frame securing the side of the seat trim to the frame
Note1x clip strip, May need to start with a hook tool, Pull the clip away from the frame to release
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Remove the outboard retaining clip from the seat cushion frame securing the side of the seat trim to the frame
Note1x clip strip, May need to start with a hook tool, Pull the clip away from the frame to release
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Disconnect the tilt motor connector
Note1x connector
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Remove the harness retaining clip under the tilt motor
Note1x retaining clip
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Disconnect the seat occupied sensor
Note1x connector
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Disconnect seat cushion heat pad from module
Note1x connector
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Disconnect the CAN communication pass through connector from the OCS control module
Note1x connector
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Remove OCS control module from seat bottom frame
Note2x tabs
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Disconnect seat cushion heat pad from seat back heat pad connector
Note1x connector
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Remove seat cushion connector from seat cushion suspension
NoteSlide upward to release from trim
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Disconnect the seat back heater connector
Note1x connector
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Disconnect the seat back heater harness connector from seat cushion suspension
Note1x connector
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Disconnect the seat cushion heat pad
Note1x connector
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Remove seat cushion heat pad from seat cushion suspension
Note1x connector, 1x clip, Slide connector forward to release from seat bottom
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Remove clip securing the harness to the under side of the seat, next to the seat heater connectors
Note1x retaining clip
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Disconnect the seat track position sensor connector
Note1x connector
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Disconnect the lift motor connector
Note1x connector
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Disconnect LH front seat track motor connector
Note1x connector
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Remove the clip securing the track motor harness to the track motor housing
Note1x edge clip
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Remove the clip securing the harness to the seat cushion frame under the lift motor
Note1x retaining clip
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Remove the retaining clip under the main seat harness junction
Note1x retaining clip
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Move harness away from seat frame
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Return seat to upright position
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Install the outboard headrest release tool
NoteDepress the material around the headrest post to expose the release clip, Ensure both tangs of the release tool engage the retaining spring, The release tool is rotated into position, Images show headrest removed for clarity
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Install the inboard headrest release tool
NoteDepress the material around the headrest post to expose the release clip, Ensure both tangs of the release tool engage the retaining spring, The release tool is rotated into position, Images show headrest removed for clarity
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Remove the headrest from seat
Note2x locking clips, Remove by pulling straight up, out of the seat
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Remove the inboard headrest release tool
NoteRotate the release tool out of position, Do not pull straight up or out
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Remove the outboard headrest release tool
NoteRotate the release tool out of position, Do not pull straight up or out
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Remove seat back from RH front seat
Note6x clips, Start at the top of the seat and pull the shell away from the frame, When the side clips are free, pull the bottom and carefully roll the bottom tabs out of the slots, If pulled straight out the clips on the seat back can break off
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Remove LH front seat back assembly from seat cushion frame
Note4x bolts, T47P, 43 Nm, Recommend assistance, Discard bolts after removal
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Remove RH front seat cushion assembly from seat frame
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Remove LH front seat cushion suspension from power seat cushion frame
Note4x tabs, Raise portion seated on rear cushion tube, Then pull assembly away from tabs to release
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Install LH front seat cushion suspension from power seat cushion frame
Note4x tabs, Position suspension along metal tabs, Then seat rear portion on rear cushion tube
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Position RH front seat cushion assembly onto cushion frame
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Install LH front seat back assembly onto seat cushion frame
Note4x bolts, T47P, 43 Nm, Recommend assistance, Install new patch bolts
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Install the seat back shell base assembly to seat back frame
Note6x clips, Install the lower clips first and rotate the shell up into place, Light pressure may need to be applied to the shell to ensure it's fully seated, The headrest posts will engage the seat back when installed
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Install RH front seat headrest
Note2x locking clips, Ensure the headrest is fully seated, An audible click will be heard when installing the headrest, Ensure the headrest is seated by tugging up on the headrest
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Flip seat over to gain access to the bottom of the seat
NoteProtect the seat back to prevent damage
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Install the retaining clip under the main seat harness junction
Note1x retaining clip
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Install the clip securing the harness to the seat cushion frame under the lift motor
Note1x retaining clip
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Route harness towards pretensioner
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Install the clip securing the track motor harness to the track motor housing
Note1x edge clip
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Connect RH front seat track motor connector
Note1x connector
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Connect the lift motor connector
Note1x connector
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Connect the seat track position sensor connector
Note1x connector
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Install the clip securing the harness to the under side of the seat, next to the seat heater connectors
Note1x retaining clip
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Connect the heat pad connector
Note1x connector
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Connect the heat pad connector
Note1x connector
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Install the seat back heater harness connector to the seat bottom
Note1x connector
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Connect the seat back heater connector
Note1x connector
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Install seat cushion heating pad connector onto cushion suspension
Note1x connector
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Connect seat cushion heating pad to seat back heating pad
Note1x connector
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Install OCS control module onto seat bottom frame
Note2x tabs
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Connect the SRS harness connector to the OCS control module
Note1x connector
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Connect seat cushion heating pad to module
Note1x connector
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Install the seat occupied sensor onto the seat frame
Note1x clip
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Connect the seat occupied sensor and install the clip onto the seat bottom
Note1x connector, 1x retaining clip, Ensure harness is not routed between cushion and frame to avoid friction
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Install the harness retaining clip under the tilt motor
Note1x retaining clip
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Connect the tilt motor connector
Note1x connector
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Install the outboard seat trim retaining clip onto the seat frame
Note1x clip strip, Fold the clip over towards the frame, The open end should engage the seat frame, if not the trim will need to be pulled until the correct amount of tension is achieved, Line up one end of the clip strip opening with the seat frame and press down until the clip is fully seated onto the frame
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Install the inboard seat trim retaining clip onto the seat frame
Note1x clip strip, Fold the clip over towards the frame, The open end should engage the seat frame, if not the trim will need to be pulled until the correct amount of tension is achieved, Line up one end of the clip strip opening with the seat frame and press down until the clip is fully seated onto the frame
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Install the front seat trim retaining clip onto the seat frame
Note1x clip strip, Fold the clip over towards the frame, The open end should engage the seat frame, if not the trim will need to be pulled until the correct amount of tension is achieved, Line up one end of the clip strip opening with the seat frame and press down until the clip is fully seated onto the frame
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Install the seat cushion retaining clips onto the seat suspension
Note2x clips, The seat cushion and trim may need to be pulled tight for the hooks to achieve correct placement on the seat suspension
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Hook the strap clips for the seat back shell onto the seat suspension
Note2x clips, Ensure the straps are tight for proper fit and installation
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Rotate the seat to normal upright position
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Install the clips securing RH front seat belt buckle connector harness to the seat cushion frame
Note2x fir tree clips
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Install clip securing RH front seat belt buckle harness connector to the seat cushion frame
Note1x fir tree clip
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Install LH sideshield carrier onto RH front seat
Note2x clips, 2x tabs, Slide forward onto seat frame aligning clips and tabs
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Install the bolt securing the RH front seat buckle to seat track
Note1x patch bolt, T50, 40 Nm, Buckle comes with bolt and metal clip
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Adjust RH front seat buckle harness clip along inner seat rail and verify harness is extended as far forward as possible to eliminate slack on the back side of the clip
Note1x clip, Avoid straining harness, If harness is routed as shown in 2nd photo rework is needed
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Connect RH front seat belt buckle
Note1x connector
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Install inner side shield cover onto RH front seat
Note3x clips, Slide the trim onto the seat from the opening for the buckle, then slide forward into position
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Install clips securing seat switch harness to seat cushion frame
Note2x fir tree clips
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Install RH front seat LH sideshield carrier
Note2x clips, 2x tabs, Release leading edge of trim and slide away from seat frame
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Install seat belt pretensioner harness clips
Note3x clips, Position seat belt pretensioner harness clips to seat track rail and press down on each clip to secure
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Install RH front seat RH sideshield carrier
Note2x clips, 2x tabs, Slide forward onto seat frame aligning clips and tabs
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Install RH lap pretensioner from seat track
Note1x patch bolt, T50, 40 Nm, Bolt is patched and held in place with metal clip
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Disconnect RH front seat belt pretensioner
Note1x connector, Pull both of the orange tabs down to release the connector
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Slide outer cover forward to engage clip into the frame and lift up over pretensioner to install
Note1x clip
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Connect seat switch connector
Note1x connector
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Install outer side cover clip to seat frame
Note1x clip
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Install screw securing outer side cover to seat
Note1x screw, T20, 4 Nm
- Install the front passenger seat assembly. See Seat Assembly - 1st Row - LH (Remove and Replace).
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Replacement front seat assemblies and
seat cushion frame assemblies procured after June 2024 are equipped with a
newly-designed Tesla "mini-tilt" motor, and replacing these parts (or the tilt motor
itself) might require a configuration change. Review the configuration information in
the table and perform the following substeps if a configuration update is
needed.
- Access the Vehicle Configuration section of the Infotainment Dashboard. See Gateway Configuration (Display and Change).
- Update cfg_frontSeattype according to the combination of tilt motors described in the table.
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Connect to vehicle using Toolbox 3.0
NoteVehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle, https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
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Unlock Gateway
NoteAfter vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while holding down break pedal simultaneously hold the turn signal stalk fully up for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information
- Select ‘Actions’ and search for ‘OCS’
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Select ‘PROC_OCS1P_SELF-CALIBRATIONvia Toolbox: (link)via Service Mode Plus: Safety & Restraints ➜ Seats ➜ OCS1P Self Capacitance Calibration’, click ‘Run’, and allow routine to complete
NoteSelect ‘X’ at top right of window to close once complete, Routine is specific to NA region vehicles
- Select ‘Actions’ and search for ‘Seat calibration’
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Select ‘PROC_VCRIGHT_SEAT-CALIBRATEvia Toolbox: (link)’, click ‘Run’, and allow routine to
complete
NoteSelect ‘X’ at top right of window to close once complete
- Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
- Raise all windows
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Close all four doors
NoteUnlatch rear doors before closing