29/05/2024 18:12:06
Brake Lines - LH Sill (Structural Pack) (Remove and Replace)
Correction code 33035112 1.86 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
- 2023-12-08: Updated brake stiffness routine.
Warning
This procedure is a DRAFT,
although it has been validated. Warnings and Cautions might be missing. Follow safety
requirements and use extreme caution when working on or near high voltage systems and
components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
Remove
- Remove the LH rocker panel carrier. See Carrier - Rocker Panel - LH (Structural Pack) (Remove and Replace).
-
Remove butyl patches covering LH rocker access holes
Note2x butyl patches, Clean excess butyl from area
-
Install lift pad adapters onto LH rocker
Note2x lift pad adapters
- Remove the RH rocker panel carrier. See Carrier - Rocker Panel - LH (Structural Pack) (Remove and Replace).
-
Remove butyl patches covering RH rocker access holes
Note2x butyl patches, Clean excess butyl from area
-
Install lift pad adapters onto RH rocker
Note2x lift pad adapters
-
Raise and support vehicle
NoteVerify jack locations prior to lifting vehicle, ONLY place on lifting points at front and rear of rocker panels
- Open LH front door
- Lower LH front window
- Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
-
Remove bolt securing frunk to washer fluid reservoir neck
Note1x bolt, 10mm, 5 Nm
-
Release washer tank neck from washer tank and set aside
Note1x O-ring, No need to remove hose from neck
-
Remove HEPA filter assembly
Note2x bolts, 10mm, 5 Nm, Pivot rearward edge up and past brake reservoir, then lift up to clear frunk assembly
-
Power off vehicle from center display
NoteVia Controls > Safety > Power Off, Select Power Off button at warning dialogue box
-
Disconnect LV battery connector and First Responder Loop
Note2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
- Remove all four wheels. See Wheel Assembly (Remove and Install).
-
Release LH front wheel liner from HV battery
Note1x clip, 1x bolt, 10mm, 5 Nm
- Remove the LH front fender garnish. See Garnish - Fender - Front - LH (Remove and Replace).
- Remove the LH front wheel arch liner. See Wheel Arch Liner - Front - LH (Structural Pack) (Remove and Replace).
- Remove the LH rear wheel arch liner. See Wheel Arch Liner - Rear - LH (Structural Pack) (Remove and Replace).
-
Release clipping points securing compressor HV harness to front of vehicle body
Note5x clips, Take note of original routing
-
Release clipping points securing compressor HV harness to side of vehicle body
Note8x clips, Release all clipping points
-
Release side sill brake pipe assembly from LH front junction block
Note2x nuts, 12mm, 16 Nm, Front brake pipe B and C bundle does not detach from junction block
-
Release rear brake lines from LH rear junction block
Note2x nuts, 12mm, 16 Nm, Side sill brake pipe assembly does not detach from junction block
-
Remove bolt securing LH rear junction block to body
Note1x bolt, 10mm, 6 Nm
-
Release side sill brake pipe assembly from clips
Note7x clips, Do not bend pipe
-
Remove side sill brake pipe assembly
Note1x stud, Release LH rear junction block from body stud then remove assembly from front wheel well
Install
-
Position side sill brake pipe assembly
Note1x stud, Position assembly onto front wheel well then secure LH rear junction block onto body stud
-
Secure side sill brake pipe assembly onto clips
Note7x clips, Do not bend pipe, Start with front clip and align pipes with LH front junction block
-
Install bolt securing LH rear junction block to body
Note1x bolt, 10mm, 6 Nm
-
Secure rear brake lines onto LH rear junction block
Note2x nuts, 12mm, 16 Nm, Side sill brake pipe assembly does not detach from junction block
-
Secure side sill brake pipe assembly onto LH front junction block
Note2x nuts, 12mm, 16 Nm, Front brake pipe B and C bundle does not detach from junction block
-
Install clipping points securing compressor HV harness to side of vehicle body
Note8x clips, Fully secure all clips and route harness as needed
-
Install clipping points securing compressor HV harness to front of vehicle body
Note5x clips, Return to original routing, Verify fully secured
-
Lower vehicle for access to underhood area
NoteMake sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
-
Connect first responder loop and LV battery
Note2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
-
Fill brake bleeder reservoir to full level
-
Clean area around brake fluid reservoir and remove brake reservoir cap
-
Top off brake fluid reservoir
NoteTop off brake fluid as needed
-
Install pressure bleeder adapter onto reservoir
-
Set brake bleed reservoir pressure to 30 psi
NoteConnect power supply to bleeder and turn on the power, Set pressure to 30 psi, Attach brake bleed reservoir to brake bleed adapter
-
Connect to vehicle using Toolbox 3.0
NoteVehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
- Select Actions/Autodiag and search for "bleed"
-
Remove bleeding valve covers and install the fluid catching bottle to LH front brake caliper outer bleeding valve before starting the ESP
Note2x covers
-
Open LH front brake caliper outer
bleeding valve then click the play button next to "PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDSearch for routine in ToolboxChassis / Brakes - Brake Bleed FL-RRChassis / Brakes - Brake Bleed FL-RR" and select Run to start the ESP, then close
the bleeding valve once the pump stop running, then repeat the process for inner bleeding
valve, and then lastly repeat the process for outer bleeding valve again
Note2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
-
Repeat the above step till clear fluid and no air bubbles come out of the LH front brake caliper bleeding valve
Note2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
-
Remove the fluid catching bottle, Torque LH front brake caliper bleeding valves then install covers
Note2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
-
Remove bleeding valve covers and install the fluid catching bottle to RH front brake caliper outer bleeding valve before starting the ESP
Note2x covers
-
Open RH front brake caliper outer
bleeding valve then Click the play button next to "PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDSearch for routine in ToolboxChassis / Brakes - Brake Bleed FR-RLChassis / Brakes - Brake Bleed FR-RL" and select Run to start the ESP, then close
the bleeding valve once the pump stop running, then repeat the process for inner bleeding
valve, and then lastly repeat the process for outer bleeding valve again
Note2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
-
Repeat the above step till clear fluid and no air bubbles come out of the RH front brake caliper bleeding valves
Note2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
-
Remove the fluid catching bottle, Torque RH front brake caliper bleeding valves and install covers
Note2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
-
Remove bleeding valve cover and install the fluid catching bottle to RH rear brake caliper bleeding valve before starting the ESP
Note1x cover
-
Open RH rear brake caliper bleeding
valve then Click the play button next to "PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDSearch for routine in ToolboxChassis / Brakes - Brake Bleed FL-RRChassis / Brakes - Brake Bleed FL-RR" and select Run to start the ESP, then close
the bleeding valve once the pump stop running
Note1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
-
Repeat the above step till clear fluid and no air bubbles come out of the RH rear brake caliper bleeding valve
Note1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
-
Remove the fluid catching bottle, Torque RH rear brake caliper bleeding valve and install cover
Note1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
-
Remove bleeding valve cover and install the fluid catching bottle to LH rear brake caliper bleeding valve before starting the ESP
Note1x cover
-
Open LH rear brake caliper bleeding
valve then Click the play button next to "PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDSearch for routine in ToolboxChassis / Brakes - Brake Bleed FR-RLChassis / Brakes - Brake Bleed FR-RL" and select Run to start the ESP, then close
the bleeding valve once the pump stop running
Note1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
-
Repeat the above step untill clear fluid and no air bubbles come out of the LH rear brake caliper bleeding valve
Note1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
-
Remove the fluid catching bottle, Torque LH rear brake caliper bleeding valve and install cover
Note1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
-
Power off brake bleed reservoir and detach brake bleed reservoir from brake bleed adapter
-
Remove pressure bleeder adapter from reservoir
-
Check fluid level
NoteTop off if necessary
-
Install brake reservoir cap
- Pump the brake pedal a few times to ensure the brake pedal feels normal
-
Using Toolbox 3:
- Remove ethernet cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
-
Raise vehicle partially and lower lift onto locks
NoteSet vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
- Install the LH rear wheel arch liner. See Wheel Arch Liner - Rear - LH (Structural Pack) (Remove and Replace).
- Install the LH front wheel arch liner. See Wheel Arch Liner - Front - LH (Structural Pack) (Remove and Replace).
- Install all four wheels. See Wheel Assembly (Remove and Install).
-
Install HEPA filter assembly
Note2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, then carefully move rear edge past brake reservoir and into position
-
Install washer tank neck to washer tank
Note1x O-ring, Ensure washer hose is properly routed after installation
-
Secure frunk to washer fluid reservoir neck
Note1x bolt, 10mm, 5 Nm
- Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
-
Remove vehicle from lift
NoteLower rack arms fully and remove from under vehicle
- Raise LH front window
- Close LH front door
-
Remove lift pad adapters from LH rocker
Note2x lift pad adapters
-
Install butyl patches onto LH rocker access holes
Note2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
- Remove the LH rocker panel carrier. See Carrier - Rocker Panel - LH (Structural Pack) (Remove and Replace).
-
Remove lift pad adapters from RH rocker
Note2x lift pad adapters
-
Install butyl patches onto RH rocker access holes
Note2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
- Install the RH rocker panel carrier. See Carrier - Rocker Panel - LH (Structural Pack) (Remove and Replace).