Correction code 33035012 3.60 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

1. Raise and support vehicle with wheels still touching the ground
   Note

   Ensure vehicle is not charging
2. Open the LH front door and lower the LH front window.
3. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
4. Remove the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
5. Remove the HEPA filter. See Assembly - Filter - HEPA (Remove and Replace).
6. Remove the HEPA duct. See Duct - HEPA (Remove and Replace)
7. Disconnect LV power. See 12V/LV Power (Disconnect and Connect).
8. Verify operation of multimeter
   Note

   Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing LV battery, Touch lightly and do not damage terminals

   

   

9. Remove clip securing negative terminal cable to AC compressor bracket
   Note

   1x clip

   

10. Remove negative terminal cable from body
    Note

    1x bolt, 10mm, 10 Nm

    

    

11. Remove the LV battery. See 12V/LV Battery (Remove and Replace).
12. Remove all four wheels. See Wheel Assembly (Remove and Install).
13. Remove the mid aero shield panel. See Panel - Aero Shield - Mid (Remove and Replace).
14. Remove all items from pockets and ensure not wearing metal items

    

    

15. Inspect HV insulating gloves
    Note

    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf

    

16. Put on HV insulating gloves and leather over gloves
    Note

    Make sure to wear Electrical Protective Gloves any time Hioki tester is used

    

17. Install amp clamp to RDU HV harness
    Note

    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as required If current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.

    

    

18. Release RDU HV harness from HV battery
    Note

    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged

    

19. Verify no high voltage at RDU HV header
    Note

    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

    

    

    

    

20. Remove front aero shield
    Note

    12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks

    

    

21. Release LH and RH front wheel liner from HV battery
    Note

    1x rocker bolt, 10mm, 12 Nm, 2x aero shield bolts, 10mm, 6 Nm

    

22. Release clipping points securing compressor HV harness to front of vehicle body
    Note

    5x clips, Take note of original routing

    

    

    

23. Remove the LH and RH front wheel arch liners. See Wheel Arch Liner - Front - LH (Structural Pack) (Remove and Replace).
24. Lower vehicle for access to underhood area
    Note

    Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
25. Position the oil drain container under hydraulic control unit area

    

26. Position protective fender cover over fan shroud and support

    

27. Remove clips securing PT supply hose to AC compressor bracket
    Note

    2x clips

    

28. Release clip securing HV compressor harness to plastic connector housing
    Note

    1x clip, Take note of original routing

    

29. Release clip securing AC compressor logic connector to HV harness
    Note

    1x fir tree clip

    

    

30. Release AC compressor logic connector
    Note

    1x locking connector, Pull red tab to disengage lock and pull again to release connector, Do not push down on red tab

    

31. Remove fastener securing compressor HV harness to AC compressor
    Note

    1x bolt, 13mm, 9 Nm

    

32. Release HV harness connector from AC compressor
    Note

    1x locking connector, Disengage black locking tab and release connector

    

    

33. Remove AC compressor ground strap
    Note

    1x bolt, 10mm, 7 Nm, MYSP uses T25 bolt

    

34. Remove the clip securing the coolant hose to the AC compressor bracket
    Note

    1x fir tree clip

    

35. Remove AC compressor and AC compressor bracket assembly from strut tower support brace
    Note

    2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while removing the fasteners, Carefully remove the AC compressor and AC compressor bracket towards the front of the vehicle, under the strut tower support brace and rest on fender cover

    

    

36. Release positive terminal cover

    

37. Remove positive terminal cable from cowl
    Note

    1x stud, E5, 8 Nm

    

    

38. Release 12V positive cable clip from front controller
    Note

    1x clip

    

39. Disconnect the supermanifold harness from the front controller
    Note

    1x connector

    

40. Remove bolts securing front controller shield assembly and remove from vehicle
    Note

    2x bolts, 10mm, 8.5 Nm

    

    

41. Disconnect remaining connectors on front controller
    Note

    5x connectors, Release locking tabs first if equipped

    

    

    

    

    

42. Release harness guide from front controller
    Note

    2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Discard bolts after removal, Remove bolts first, then pivot harness guide slightly forward and up to remove temp set clip from front harness

    

    

    

    

43. Remove bolts securing front controller
    Note

    3x bolts, 10mm, 10 Nm

    

    

44. Remove front controller upper ground strap from body
    Note

    1x bolt, 10mm, 10 Nm, Located under cowl, Discard bolt after removal

    

45. Remove front controller lower ground strap
    Note

    1x bolt, 10mm, 10 Nm

    

    

46. Remove the front controller from vehicle
    Note

    Push harness connectors down to provide space, Gently pry bottom of controller out of BIW temp set holes, Then swing controller forward and up to release from top temp set

    

    

    

    

    

    

    

47. Disconnect HCU connector
    Note

    1x connector, Release red locking tab, Press black release tab and rotate lever upward to remove

    

    

48. Release HCU connector harness
    Note

    2x clips

    

49. Remove bolt securing the steering gear assembly to intermediate shaft assembly
    Note

    1x bolt, 13mm, 18 Nm

    

50. Slide the electric steering column upward to remove it from the steering gear assembly

    

51. Loosen bolts securing shock tower brace to RH shock tower
    Note

    2x bolts, 15mm, 67 Nm, 1x bolt, 15mm, 62 Nm, See image for torque location

    

52. Remove fasteners for LH side of shock tower brace
    Note

    2x bolts, 15mm, 67 Nm, 1x bolt, 15mm, 62 Nm

    

53. Remove 4-tube bundle brake lines from HCU
    Note

    4x nuts, 12mm, 16 Nm

    

    

54. Release 4-tube bundle brake lines from LH top spacer
    Note

    4x clips, Do not bend pipes

    

    

55. Release 4-tube bundle brake lines from LH bottom spacer
    Note

    4x clips, Do not bend pipe

    

56. Release front brake pipe A from RH jounce hose
    Note

    1x nut, 12mm, 16 Nm

    

57. Release front brake pipe A from clips
    Note

    5x clips, Do not bend pipe

    

    

    

    

58. Remove front brake pipe A
    Note

    Do not bend pipe, Four-step removal, Remove pipe from HCU and negotiate around steering column, Guide pipe through RH wheel well, Lift LH side of thermal bar and guide pipe over body, Negotiate pipe around RH side of FDU and around HVAC line

    

    

    

    

    

    

    

59. Release side sill brake pipe assembly from LH front junction block
    Note

    2x nuts, 12mm, 16 Nm, Front brake pipe B and C bundle does not detach from junction block

    

60. Remove bolt securing LH junction block to body
    Note

    1x bolt, 10mm, 6 Nm

    

61. Remove front brake pipe B and C bundle
    Note

    1x stud, Do not bend pipe, Three-step removal, Release junction block from rear brake pipes and body stud simultaneously, Remove bundle from HCU, Guide bundle toward front of vehicle

    

    

    

    

62. Release front brake pipe D from LH jounce hose
    Note

    1x nut, 12mm, 16 Nm

    

63. Release front brake pipe D from clip
    Note

    1x clip, Do not bend pipe

    

64. Remove front brake pipe D
    Note

    Do not bend pipe, Remove pipe from HCU then guide through LH wheel well

    

    

    

    

65. Position front brake pipe D
    Note

    Do not bend pipe, Guide pipe through LH wheel well then position onto HCU

    

    

    

    

66. Secure front brake pipe D onto clip
    Note

    1x clip, Do not bend pipe

    

67. Secure front brake pipe D onto LH jounce hose
    Note

    1x nut, 12mm, 16 Nm

    

68. Position front brake pipe B and C bundle
    Note

    1x stud, Do not bend pipe, Three-step installation, Guide bundle toward rear of vehicle, Position bundle onto HCU, Secure junction block onto rear brake pipes and body stud simultaneously

    

    

    

    

69. Install bolt securing LH junction block to body
    Note

    1x bolt, 10mm, 6 Nm

    

70. Secure side sill brake pipe assembly onto LH front junction block
    Note

    2x nuts, 12mm, 16 Nm, Front brake pipe B and C bundle does not detach from junction block

    

71. Position front brake pipe A
    Note

    Do not bend pipe, Four-step installation, Negotiate pipe around HVAC line and around RH side of FDU, Lift LH side of thermal bar and guide pipe under bar, Guide pipe through RH wheel well, Negotiate around steering column and position pipe onto HCU

    

    

    

    

    

    

    

72. Secure front brake pipe A onto clips
    Note

    5x clips, Do not bend pipe

    

    

    

    

73. Secure front brake pipe A onto RH jounce hose
    Note

    1x nut, 12mm, 16 Nm

    

74. Secure 4-tube bundle brake lines onto LH bottom spacer
    Note

    4x clips, Do not bend pipe

    

75. Secure 4-tube bundle brake lines onto LH top spacer
    Note

    4x clips, Do not bend pipes

    

    

76. Install 4-tube bundle brake lines onto HCU
    Note

    4x nuts, 12mm, 16 Nm, Clean lines with brake cleaner before mating as needed

    

    

77. Install fasteners for LH side of shock tower brace
    Note

    2x bolts, 15mm, 67 Nm, 1x bolt, 15mm, 62 Nm, Refer to picture proper torque position

    

78. Torque fasteners for RH side of shock tower brace
    Note

    2x bolts, 15mm, 67 Nm, 1x bolt, 15mm, 62 Nm, Refer to picture proper torque position

    

79. Slide the intermediate shaft assembly downward to install it to the steering gear assembly
    Note

    Ensure the intermediate shaft is aligned and fully seated,If necessary to align the shaft to steering gear

    

80. Install bolt securing the intermediate shaft assembly to the steering gear assembly
    Note

    1x bolt, 13mm, 18 Nm

    

81. Secure HCU connector harness
    Note

    2x clips

    

82. Connect HCU connector
    Note

    1x connector, Seat connection and rotate lever downward, Secure red locking tab

    

    

83. Maneuver front controller into position
    Note

    Slide over temp set hook first, then into bottom bracket temp set holes

    

    

    

    

    

    

    

84. Secure front controller
    Note

    3x bolts, 10mm, 10 Nm

    

    

85. Install front controller lower ground strap
    Note

    1x bolt, 10mm, 10 Nm

    

    

86. Install front controller upper ground strap onto body
    Note

    1x bolt, 10mm, 10 Nm, Install new bolt

    

87. Install harness guide to front controller
    Note

    2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Install new bolts, Pivot harness guide upwards and back to install temp set clip to front harness, then install bolts

    

    

    

    

    

88. Connect front controller harness connectors
    Note

    5x connectors, Fully seat connector, then engage locking tabs if equipped

    

    

    

    

    

89. Install front controller protection shield
    Note

    2x bolts, 10mm, 8.5 Nm

    

    

90. Connect the supermanifold harness to the front controller
    Note

    1x connector

    

91. Secure 12V positive cable to front controller
    Note

    1x clip

    

92. Install positive terminal cable onto cowl
    Note

    1x stud, E5, 8 Nm

    

    

93. Secure positive terminal cover

    

94. Position the AC compressor and AC compressor bracket assembly into the vehicle for assembly and install the fasteners securing the AC compressor assembly to the strut tower support brace
    Note

    2x bolts, 15mm, 31 Nm, Recommend assistance, Support the AC compressor while installing the fasteners, Carefully install the AC compressor and AC compressor bracket towards the rear of the vehicle, under the strut tower support brace

    

    

    

95. Install the clip securing the coolant hose to the AC compressor bracket
    Note

    1x fir tree clip

    

96. Install AC compressor ground strap
    Note

    1x bolt, 10mm, 7 Nm

    

97. Install clip securing HV compressor harness to plastic connector housing
    Note

    1x clip, Take note of original routing

    

98. Secure HV harness connector onto AC compressor
    Note

    1x locking connector, Secure connector and engage black locking tab, Verify fully seated

    

    

99. Install fastener securing AC compressor HV harness bracket to AC compressor
    Note

    1x bolt, 13mm, 9 Nm

    

100. Secure AC compressor logic connector
     Note

     1x locking connector, secure connection and engage red locking tab

     

101. Install clip securing AC compressor logic connector to HV harness
     Note

     1x fir tree clip

     

102. Install clips securing PT supply hose to AC compressor bracket
     Note

     2x clips

     

103. Remove protective fender cover over fan shroud and support

     

104. Remove the oil drain container from underneath vehicle
105. Raise vehicle fully and lower lift onto locks
     Note

     Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
106. Secure RDU HV harness onto HV battery
     Note

     1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins

     

107. Remove HV insulating gloves
108. Install the mid aero shield panel. See Panel - Aero Shield - Mid (Remove and Replace).
109. Lower vehicle for access to underhood area
     Note

     Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
110. Position LV battery into vehicle
     Note

     Lower vertically LV battery into the vehicle

     

     

111. Install fasteners securing LV battery
     Note

     3x bolts, 8mm, 6 Nm Early production vehicle may have 3x bolts, M6, 10mm, 10 Nm

     

112. Install negative terminal cable onto body
     Note

     1x bolt, 10mm, 10 Nm

     

     

113. Install clip securing negative terminal cable to AC compressor bracket
     Note

     1x clip

     

114. Connect first responder loop and LV battery
     Note

     2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated

     

     

     

115. Fill brake bleeder reservoir to full level

     

116. Clean area around brake fluid reservoir and remove brake reservoir cap

     

117. Top off brake fluid reservoir
     Note

     Top off brake fluid as needed

     

118. Install pressure bleeder adapter onto reservoir

     

119. Set brake bleed reservoir pressure to 30 psi
     Note

     Connect power supply to bleeder and turn on the power, Set pressure to 30 psi, Attach brake bleed reservoir to brake bleed adapter

     

     

120. Connect to vehicle using Toolbox 3.0
     Note

     Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
121. Select Actions/Autodiag and search for "bleed"
122. Remove bleeding valve covers and install the fluid catching bottle to LH front brake caliper outer bleeding valve before starting the ESP
     Note

     2x covers

     

     

123. Open LH front brake caliper outer bleeding valve then click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDSearch for routine in ToolboxFL and RR brake bleed procedureChassis ➜ Brakes ➜ Brake Bleed FL-RRChassis ➜ Brakes ➜ Brake Bleed FL-RR and select Run to start the ESP, then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again
     Note

     2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers

     

124. Repeat the above step till clear fluid and no air bubbles come out of the LH front brake caliper bleeding valve
     Note

     2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers

     

125. Remove the fluid catching bottle, Torque LH front brake caliper bleeding valves then install covers
     Note

     2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers

     

     

126. Remove bleeding valve covers and install the fluid catching bottle to RH front brake caliper outer bleeding valve before starting the ESP
     Note

     2x covers

     

     

127. Open RH front brake caliper outer bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDSearch for routine in ToolboxFR and RL brake bleed procedureChassis ➜ Brakes ➜ Brake Bleed FR-RLChassis ➜ Brakes ➜ Brake Bleed FR-RL and select Run to start the ESP, then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again
     Note

     2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers

     

128. Repeat the above step till clear fluid and no air bubbles come out of the RH front brake caliper bleeding valves
     Note

     2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers

     

129. Remove the fluid catching bottle, Torque RH front brake caliper bleeding valves and install covers
     Note

     2x covers, 2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers

     

     

130. Remove bleeding valve cover and install the fluid catching bottle to RH rear brake caliper bleeding valve before starting the ESP
     Note

     1x cover

     

     

131. Open RH rear brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDSearch for routine in ToolboxFL and RR brake bleed procedureChassis ➜ Brakes ➜ Brake Bleed FL-RRChassis ➜ Brakes ➜ Brake Bleed FL-RR and select Run to start the ESP, then close the bleeding valve once the pump stop running
     Note

     1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper

     

     

132. Repeat the above step till clear fluid and no air bubbles come out of the RH rear brake caliper bleeding valve
     Note

     1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper

     

133. Remove the fluid catching bottle, Torque RH rear brake caliper bleeding valve and install cover
     Note

     1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper

     

134. Remove bleeding valve cover and install the fluid catching bottle to LH rear brake caliper bleeding valve before starting the ESP
     Note

     1x cover

     

     

135. Open LH rear brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDSearch for routine in ToolboxFR and RL brake bleed procedureChassis ➜ Brakes ➜ Brake Bleed FR-RLChassis ➜ Brakes ➜ Brake Bleed FR-RL and select Run to start the ESP, then close the bleeding valve once the pump stop running
     Note

     1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper

     

     

136. Repeat the above step untill clear fluid and no air bubbles come out of the LH rear brake caliper bleeding valve
     Note

     1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper

     

137. Remove the fluid catching bottle, Torque LH rear brake caliper bleeding valve and install cover
     Note

     1x cover, 1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper

     

     

138. Power off brake bleed reservoir and detach brake bleed reservoir from brake bleed adapter

     

     

139. Remove pressure bleeder adapter from reservoir

     

140. Check fluid level
     Note

     Top off if necessary

     

141. Install brake reservoir cap

     

142. Pump the brake pedal a few times to ensure the brake pedal feels normal
143. Using Toolbox 3:
     1. Select the Actions tab and search for "Stiffness".
     2. Select the ODIN routine TEST_BRAKE_X_STIFFNESS-TEST-SERVICESearch for routine in ToolboxIBST Stiffness Test - Service - BURNISHED/UNBURNISHEDChassis ➜ Brakes ➜ Brake Stiffness Test, and then click the link of the routine.
     3. If brake pads or rotors have been replaced, select UNBURNISHED under "Action_Type". In all other cases, select BURNISHED.
     4. Click RUN, and allow the routine to complete.
        Note

        Do not press the brake pedal during the test.
144. Remove ethernet cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
145. Raise vehicle partially and lower lift onto locks
     Note

     Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
146. Install the LH and RH front wheel arch liners. See Wheel Arch Liner - Front - LH (Structural Pack) (Remove and Replace).
147. Install all 4 wheels. See Wheel Assembly (Remove and Install).
148. Raise vehicle fully and lower lift onto locks
     Note

     Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
149. Install clipping points securing compressor HV harness to front of vehicle body
     Note

     5x clips, Return to original routing, Verify fully secured

     

     

     

150. Install RH front wheel liner to HV battery
     Note

     1x clip, 1x bolt, 10mm, 5 Nm

     

151. Install LH front wheel liner to HV battery
     Note

     1x clip, 1x bolt, 10mm, 5 Nm

     

152. Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
     Note

     12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks

     

     

153. Lower vehicle until tires are touching the ground
     Note

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
154. Torque all four wheels
     Note

     5x nuts (each wheel), 21mm, 175 Nm
155. Install all four wheel caps
     Note

     1x cap, Align valve stem with wheel cap cavity
156. Install the HEPA duct. See Duct - HEPA (Remove and Replace)
157. Install the HEPA filter. See Assembly - Filter - HEPA (Remove and Replace).
158. Install the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
159. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
160. Remove vehicle from lift
     Note

     Lower rack arms fully and remove from under vehicle
161. Raise the LH front window and close the LH front door
162. Perform test drive
     Note

     Per current FRT (00040100) 0.3 hrs, If alignment was adjusted verify tracking, If DAS components were adjusted verify operation, If brakes were serviced perform burnishing