27/10/2023 09:44:51

Release Cable - Charge Port (NA) (Remove and Replace)

Correction code 44013202 0.72 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2023-10-27: Update charge port to body bolt torque to 9 Nm.
  • 2023-10-10: Added a caution to not manually close the charge port door.
  • 2023-08-25: Added link to charge port voltage check procedure.

Remove

  1. Open all the doors and lower all the windows.
  2. Move the front seats forward.
  3. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  4. Open the charge port door.
  5. Open the liftgate.
  6. Disconnect 12V/LV power. See 12V/LV Power (Disconnect and Connect).
  7. Perform the charge port voltage check procedure. See Charge Port Voltage Check.
  8. Remove the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).
  9. Remove the LH lower C-pillar trim. See Trim - C-Pillar - Lower - LH (Remove and Replace).
  10. Remove the rear trunk load floor. See Trunk Load Floor - Rear (Remove and Replace).
  11. Remove the front runk load floor. See Trunk Load Floor - Front (Remove and Replace).
  12. Remove the trunk sill trim. See Trim - Sill - Trunk (Remove and Replace).
  13. Remove the LH load floor bracket. See Bracket - Trunk Load Floor - LH (Remove and Replace).
  14. Remove the LH trunk pocket bracket. See Bracket - Trunk Pocket - LH (Remove and Replace).
  15. Remove the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
  16. Remove the LH upper C-pillar trim. See Trim - C-Pillar - Upper - LH (Remove and Replace).
  17. Remove the LH C-pillar bracket. See Bracket - C-Pillar - LH (Remove and Replace).
  18. Release the locking tabs, and then disconnect the connectors (x3) from the chargport assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Fully remove the white locking tab (x2) before disconnecting the connector.
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull the red locking tab to release the lock, and then pull again to release from the connector.
  19. Release the tabs (x2), and then remove the charge port safety cap.
  20. Remove the fasteners (x2) that attach the charge port busbar to the charge port, and then remove the busbar leads from the studs.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    The nuts have captured washers.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  21. Release the locking tab upward, and then disconnect the AC 3-phase connector from the charge port assembly.
  22. Remove the bolts (x3) that attach the charge port assembly to the vehicle, and then remove the assembly from the vehicle.
    5.5 Nm (4.1 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  23. Remove the screws (x2) that attach the latch actuator to the charge port assembly, and then remove the actuator from the assembly.
    1.2 Nm (.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • T20
  24. Release the latch cable arm from the latch actuator.
    Informational PurposesAn informational icon, calling your attention
    Note
    Take note of the orientation when releasing the arm.
  25. Release the latch cable clip from the carrier assembly, and then remove the release cable.

Install

  1. Install the release cable into the latch actuator, and then secure the latch cable clip to the carrier assembly.
  2. Install the latch cable arm to the latch actuator.
    Informational PurposesAn informational icon, calling your attention
    Note
    Install into the same position noted during removal.
  3. Install the latch actuator to the charge port assembly, and then install the screws (x2) that attach the actuator to the assembly.
    1.2 Nm (.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • T20
  4. Position the charge port assembly to the vehicle, and then install the bolts (x3) that attach the assembly to the vehicle.
    9 Nm (6.6 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  5. Connect the AC 3-phase connector from the charge port assembly, and then secure the connector lock.
  6. Use IPA wipes to clean the charge port busbar contact surface of residual Penetrox.
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow 1 minute of dry time.
  7. Apply Penetrox to the backside of busbar leads.
    Informational PurposesAn informational icon, calling your attention
    Note
    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads. Spread evenly to verify the contact surface is fully covered.
  8. Position the charge port busbar to the charge port, and then install the fasteners (x2) that attach the busbar leads to the studs.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary.
    Informational PurposesAn informational icon, calling your attention
    Note
    The nuts have captured washers.
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
  9. Install the charge port safety cap.
  10. Connect the connectors (x3) to the charge port assembly, and then secure the connector locks.
  11. Install the LH C-pillar bracket. See Bracket - C-Pillar - LH (Remove and Replace).
  12. Install the LH upper C-pillar trim. See Trim - C-Pillar - Upper - LH (Remove and Replace).
  13. Install the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
  14. Install the LH trunk pocket bracket. See Bracket - Trunk Pocket - LH (Remove and Replace).
  15. Install the LH load floor bracket. See Bracket - Trunk Load Floor - LH (Remove and Replace).
  16. Install the trunk sill trim. See Trim - Sill - Trunk (Remove and Replace).
  17. Install the front trunk load floor. See Trunk Load Floor - Front (Remove and Replace).
  18. Install the rear trunk load floor. See Trunk Load Floor - Rear (Remove and Replace).
  19. Install the LH lower c-pillar trim. See Trim - C-Pillar - Lower - LH (Remove and Replace).
  20. Install the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).
  21. Connect 12V power. See 12V/LV Power (Disconnect and Connect).
  22. Verify operation of charging system.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use customer's charging equipment if available, Ensure all charging adapters are present
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not try to manually close the charge port door.
  23. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  24. Raise all the windows and close all the doors.