04/06/2024 18:02:24

Power Conversion System (Structural Pack) (Remove and Replace)

Correction code 16301012 3.54 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2023-09-18: Updated torque information.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Remove the LH rocker panel carrier. See Carrier - Rocker Panel - LH (Structural Pack) (Remove and Replace).
  2. Remove butyl patches covering LH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Note
    2x butyl patches, Clean excess butyl from area
  3. Install lift pad adapters onto LH rocker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x lift pad adapters
  4. Remove the RH rocker panel carrier. See Carrier - Rocker Panel - LH (Structural Pack) (Remove and Replace).
  5. Remove butyl patches covering RH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Note
    2x butyl patches, Clean excess butyl from area
  6. Install lift pad adapters onto RH rocker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x lift pad adapters
  7. Open all four doors
  8. Lower all four windows
  9. Place vehicle in service mode through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Select vehicle's badge icon in Controls > Software for four seconds and then type "service" into dialog box
  10. Move LH front seat forward
  11. Move RH front seat forward
  12. Remove the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).
  13. Remove the LH and RH lower c-pillar trims. See Trim - C-Pillar - Lower - LH (Remove and Replace).
  14. Remove the RH 2nd row seat back. See Seat Back - 2nd Row - RH (Remove and Replace).
  15. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify jack locations prior to lifting vehicle, ONLY place on lifting points at front and rear of rocker panels
  16. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  17. Remove the HEPA filter assembly. See eAssembly - Filter - HEPA (Remove and Install).
  18. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  19. Disconnect LV battery connector and First Responder Loop
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
  20. Verify operation of multimeter
    Informational PurposesAn informational icon, calling your attention
    Note
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing LV battery, Touch lightly and do not damage terminals
  21. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  22. Remove the front aero shield panel. See Panel - Aero Shield - Front (Structural Pack) (Remove and Replace).
  23. Remove push clips at left and right wheel house liner to mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  24. Remove mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 10mm, 5 Nm, Fasteners may vary, MYSP will have one less bolt and an extra clip
  25. Position coolant drain container underneath LH front of HV battery
  26. Disconnect PT supply hose at LH front side of vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Plug hose connections as needed
  27. Install PCS flush adapter onto PT supply hose
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove plugs as needed, Verify fully seated, Perform push-pull-push test
  28. Secure coolant cart flush hose to regulator and PCS flush adapter
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify regulator valve is closed, Pressure regulator is not adjustable
  29. Position coolant drain container underneath LH RDU area
    Informational PurposesAn informational icon, calling your attention
    Note
    Position neck to catch all coolant loss
  30. Disconnect RDU inverter inlet hose from fluid coupling
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 2x plugs, Plug drive unit coupling
  31. Attach compressed air line to coolant pressure tester
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure valve is closed on pressure regulator
  32. Slowly open valve on pressure regulator and allow coolant to drain out of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow system to drain completely
  33. Close valve on pressure regulator once no coolant is draining from RDU inverter inlet hose
  34. Disconnect compressed air from coolant pressure tester
  35. Remove cart flush hose from PCS Flush adapter
  36. Remove PCS flush adapter from PT supply hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Plug hose connections as needed
  37. Remove coolant drain container from underneath vehicle
  38. Remove all items from pockets and ensure not wearing metal items
  39. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
  40. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  41. Install amp clamp to RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.
  42. Release RDU HV harness from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged
  43. Verify no high voltage at RDU HV header
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  44. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  45. Disconnect HVC logic connector and install logic cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x cap, Release locking tab then pivot handle downward to release connector
  46. Disconnect power connector to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull locking tab upward then release connection
  47. Remove bolt securing busbar cover access door
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  48. Remove bolts securing charge port busbar kit to HV header
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 9 Nm
  49. Disengage LH body harness from rear body and move aside
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  50. Lift busbar kit connector to remove from HV header
    Informational PurposesAn informational icon, calling your attention
    Note
    Use inflatable air bag to suspend busbar away from HV header during removal and installation
  51. Remove NVH insulation from ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    Move insulation aside
  52. Remove fasteners securing ancillary bay cover to high voltage controller
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, E10, 10 Nm
  53. Release fasteners securing PCS LVDC header to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, T20, 2.5 Nm
  54. Release fasteners securing charge port header to ancillary bay cover and remove doubler
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EPL 10, Torque 10 Nm, Release charge port header from ancillary bay and remove plastic doubler, Take note of small tabs on shielding
  55. Release perimeter bolts securing ancillary bay to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    22x captured bolts, EPL 10, Torque 5 Nm
  56. Remove ancillary bay cover from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Lift up on the RH side and pivot the cover, Maneuver away from body casting and charge port components and HV header
  57. Remove the pyrotechnic battery disconnect. See Pyrotechnic Battery Disconnect (Structural Pack) (Remove and Install).
  58. Disconnect HV controller connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    7x connectors, Lift hinge upwards to release levered connection
  59. Release harness clips from HVC hinge tray and route harness away
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  60. Remove the HVC and tray assembly from ancillary bay
  61. Disconnect PCS to DC bus HV connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release the locking tab by pulling upward, May need plastic trim tool to help lift the connector upward
  62. Disconnect PCS logic connector from PCS
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  63. Disconnect PCS LV connector from PCS
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release the locking tab by pulling upward, May need plastic trim tool to help lift the connector upward
  64. Disconnect AC filter harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release the locking tab by pulling upward, May need plastic trim tool to help lift the connector upward
  65. Release PCS supply hose from PCS
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, Carefully release PCS hose using the special tool, Be cautious and do not damage hose, No coolant will come out as the system was completely flushed, Use absorbent material only if required, Plug PCS
  66. Release ancillary bay harness clip by PCS return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  67. Release PCS return hose from PCS
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, Carefully release PCS hose using the special tool, Be cautious and do not damage hose, No coolant will come out as the system was completely flushed, Use absorbent material only if required, Plug PCS
  68. Remove bolts securing PCS to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 8mm, 6 Nm, Ensure ONLY the 8mm fasteners are removed, Do not remove the T30 fasteners
  69. Secure suction cups to PCS
    Informational PurposesAn informational icon, calling your attention
    Note
    Continue pressing plunger until red line is no longer visible, Do not install on top of any stickers as this will cause suction loss, Verify fully secured
  70. Remove PCS from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Carefully lift PCS up and remove from vehicle, Place on safe working bench
  71. Remove suction cups from the old PCS
  72. Secure suction cups to PCS
    Informational PurposesAn informational icon, calling your attention
    Note
    Continue pressing plunger until red line is no longer visible, Do not install on top of any stickers as this will cause suction loss, Verify fully seated
  73. Position PCS into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Carefully lift PCS up and position into vehicle, Verify it is orientated correctly
  74. Install bolts securing PCS to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    6x bolts, 8mm, 6 Nm
  75. Remove PCS plugs from new PCS
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs
  76. Secure PCS return hose onto PCS
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, Carefully secure PCS hose, Perform push pull push test, Verify hose is fully seated
  77. Secure ancillary bay harness clip by PCS return hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  78. Secure PCS supply hose onto PCS
    Informational PurposesAn informational icon, calling your attention
    Note
    2 tabs, Carefully secure PCS hose, Perform push pull push test, Verify hose is fully seated
  79. Connect PCS to fastcharge contactor HV harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Secure connector and enage red locking tab, Make sure the connector is fully seated
  80. Connect PCS LV connector to PCS
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Secure connector and enage red locking tab, Make sure the connector is fully seated
  81. Connect PCS logic connector to PCS
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  82. Connect PCS to DC bus HV connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Secure connector and engage red locking tab, Make sure the connector is fully seated
  83. Secure HVC hinge tray onto hinge clips and install into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x hinge clips, Position assembly into vehicle, Take note of the way the harness will route over the hinge, Carefully secure hinge tray onto hinge clips, Verify fully seated
  84. Secure HV controller connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    7x connectors, Lift hinge upwards and secure levered connector
  85. Secure harness clips onto HVC hinge tray and route harness
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Secure harness onto guides and secure clips
  86. Measure the voltage across the pyrotechnic battery disconnect mount points, and then install the pyrotechnic battery disconnect. See Pyrotechnic Battery Disconnect (Structural Pack) (Remove and Install).
  87. Inspect ancillary bay phantom seal to verify no damage is present
    Informational PurposesAn informational icon, calling your attention
    Note
    If damage is present, Replace ancillary bay phantom seal
  88. Install ancillary bay cover onto HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Guide LH side of cover into position clearing HV header, Maneuver cover past body casting and into position with charge port components
  89. Install perimeter bolts securing ancillary bay to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    22x captured bolts, EPL 10, Torque 5 Nm, Thread bolts in evenly and torque
  90. Secure doubler and install fasteners securing charge port header to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EPL 10, Torque 10 Nm, Secure doubler onto header and install bolts, Take note of small tabs on shielding
  91. Install fasteners securing PCS LVDC header to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, T20, 2.5 Nm
  92. Install fasteners securing ancillary bay cover to high voltage controller
    Informational PurposesAn informational icon, calling your attention
    Note
    3x bolts, E10, 10 Nm
  93. Install NVH insulation onto ancillary bay cover
  94. Connect power connector to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Push red locking tab down to secure connection
  95. Connect HVC logic connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pivot handle upward to engage connector and secure locking tab, Remove cap if needed
  96. Clean busbar HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar
  97. Clean HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector
  98. Apply Penetrox onto HV connector joints
    Informational PurposesAn informational icon, calling your attention
    Note
    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
  99. Position busbar kit connector and lower onto HV header
  100. Install bolts securing charge port busbar kit to HV Header
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 9 Nm
  101. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
    Informational PurposesAn informational icon, calling your attention
    Note
    2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step
  102. Install fastener securing busbar cover access door
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 9 Nm
  103. Engage LH body harness onto rear body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  104. Connect power connector to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Push red locking tab down to secure connection
  105. Connect HVC logic connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pivot handle upward to engage connector and secure locking tab, Remove cap if needed
  106. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  107. Secure RDU HV harness onto HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
  108. Remove HV insulating gloves
  109. Secure closed end cap to RDU inverter inlet hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x hose, Plug hose with cap from the coolant hose plug kit, Plug hose so it will not leak air, Perform push-pull-push test
  110. Secure coolant leak test adapter to PT supply hose
    Informational PurposesAn informational icon, calling your attention
    Note
    This adapter is connected to regulated air line adapter, Make sure the locking tab is fully seated, Perform push-pull-push test
  111. Secure pressure test fixture hose to leak test adapter
  112. Secure compressed air line to pressure test fixture
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure valves are closed on pressure regulator
  113. Open the regulator valve then slowly adjust regulator to 50 psi
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution due to high pressure, Make sure to wear safety glasses and personal protection equipment
  114. Open the 2nd valve slowly
    Informational PurposesAn informational icon, calling your attention
    Note
    Slowly allow air to enter system
  115. Allow 1 minutes and 50 seconds for the pressure to stabilize
    Informational PurposesAn informational icon, calling your attention
    Note
    Allow 1 minutes and 50 seconds (110 seconds) for pressure to stabilize
  116. Close the regulator valve
  117. Record start pressure value
  118. Allow 4 minutes to test
  119. Record end pressure value
    Informational PurposesAn informational icon, calling your attention
    Note
    If pressure did not drop more than 0.35 psi, continue to next step, If pressure dropped more than 0.35 psi, then inspect for leaks and retest
  120. Release compressed air line from pressure test fixture
  121. Open the regulator valve slowly
    Informational PurposesAn informational icon, calling your attention
    Note
    Slowly allow air to leave the system
  122. Release pressure test fixture hose from coolant leak test adapter
  123. Release coolant leak test adapter to PT supply hose
  124. Release closed end cap from RDU inverter inlet hose
  125. Remove hose plugs and connect coolant inlet hose to rear drive unit
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Let coolant drain from hose before install, Perform push-pull-push test to make sure hose is fully seated
  126. Apply Loctite 222 onto mid aero shield bolts and install mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 10mm, 5 Nm, Fasteners may vary, Model Y Structural Pack will one less bolt and one extra clip
  127. Install push clips at left and right wheel house liner to mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  128. Connect PT supply hose at LH front side of vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Remove plugs as needed
  129. Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
  130. Lower vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  131. Remove coolant bottle cap
  132. Fill coolant to the proper level
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level filled to the Max line
  133. Connect first responder loop and leave LV battery disconnected
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connectors, Secure FRL only, Leave LV battery disconnected
  134. Connect 12V maintainer
    Informational PurposesAn informational icon, calling your attention
    Note
    Release positive terminal cover, Secure positive terminal to jump post, Secure negative terminal to bolt located between brake fluid reservoir and front trunk, Connect maintainer to power supply, To avoid damaging the vehicle DO NOT allow positive cable to make contact with other metal components, Never have a float charger and the LV battery simultaneously connected for any extended period of time
  135. Connect to vehicle using Toolbox 3.0
    Informational PurposesAn informational icon, calling your attention
    Note
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
  136. Select ‘Actions/Autodiag’ tab and search for ‘ Purge'
  137. Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGESearch for routine in ToolboxThermal / Coolant System - Coolant Purge Starthv / Front Drive Inverter Replacement - Coolant Air Purgehv / Rear Drive Inverter Replacement - Coolant Air Purgehv / Rear Left Drive Inverter Replacement - Coolant Air Purgehv / Rear Right Drive Inverter Replacement - Coolant Air Purgehv / Front Drive Unit Replacement - Coolant Air Purgehv / Rear Drive Unit Replacement - Coolant Air PurgeThermal / Actions - Coolant Purge Stop or Coolant Purge Start ’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete
  138. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at the Max line
  139. Install coolant bottle cap
  140. Select ‘Actions/Autodiag’ and search for ‘Redeploy’
  141. Select ‘SERVICE CAN REDEPLOY’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘X’ at top right of window to close once complete, Routine will state pass but update will continue to run in the background, UI will indicate status of update
  142. Verify CAN redeploy has completed on center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify can redeploy has completed, Release notes may not be present, Verify that the progress bar is no longer existing and vehicle is done updated
  143. Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
  144. Connect LV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  145. Disconnect 12V maintainer
    Informational PurposesAn informational icon, calling your attention
    Note
    Unplug maintainer and release connections from vehicle, Re-secure positive terminal cover
  146. Install the HEPA filter assembly. See eAssembly - Filter - HEPA (Remove and Install).
  147. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  148. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove from under vehicle
  149. Install the RH 2nd row seat back. See Seat Back - 2nd Row - RH (Remove and Replace).
  150. Install the RH lower c-pillar trim. See Trim - C-Pillar - Lower - LH (Remove and Replace).
  151. Install the LH 2nd row seat back. See Seat Back - 2nd Row - LH (Remove and Replace).
  152. Install the LH lower c-pillar trim. See Trim - C-Pillar - Lower - LH (Remove and Replace).
  153. Install clips securing rear main cabin carpet to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    3x push clips
  154. Install the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).
  155. Move LH front seat to original position
  156. Move RH front seat to original position
  157. Exit Service Mode through UI
    Informational PurposesAn informational icon, calling your attention
    Note
    Controls > Service Mode > Exit Service Mode
  158. Raise LH front window
  159. Close LH front door
  160. Remove lift pad adapters from RH rocker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x lift pad adapters
  161. Install butyl patches onto RH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Note
    2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
  162. Install the RH rocker panel carrier. See Carrier - Rocker Panel - LH (Structural Pack) (Remove and Replace).
  163. Remove lift pad adapters from LH rocker
    Informational PurposesAn informational icon, calling your attention
    Note
    2x lift pad adapters
  164. Install butyl patches onto LH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Note
    2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
  165. Install the LH rocker panel carrier. See Carrier - Rocker Panel - LH (Structural Pack) (Remove and Replace).