22/05/2023 09:03:12

Harness - Body - RH (Remove and Replace)

Correction code 17100902 3.12 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

2023-04-13: Revised procedure.
2023-05-22: Added caution for correct positive DC cable connection.

Warning

This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Remove

Open all four doors
Lower all four windows
Open liftgate
Release 2nd row seat cushion

Note
Lift front edge of seat cushion upward to release foam from frame, Pull towards front of vehicle then tilt bench against 40/60 back
Remove rear load floor
Remove front load floor
Remove trunk sill trim

Note
4x clips
Remove LH load floor bracket

Note
3x tabs, 2x clips
Remove LH trunk pocket bracket

Note
1x push clip, 5x alignment tabs
Fold the 60 seat in down position

Note
Protect the seat back upholstery if necessary, Do not put weight on seat in folded position without cushion present due to risk of bending the locator tab on the frame
Release top edge of LH trunk side trim and disconnect 12V outlet and trunk switch connectors

Note
6x clips, 2x connectors, Trim part may slightly differ, by vehicle build location
Release remaining clips and remove LH trunk side trim

Note
1x push clip, 5x clips, Guide front clip stanchions around LH C-pillar
Remove LH upper C-pillar trim

Note
6x clips, Guide front upper corner groove out from headliner and place trim aside
Remove RH load floor bracket

Note
3x tabs, 2x clips
Remove RH trunk pocket bracket

Note
1x push clip, 5x alignment tabs
Fold the 40 seat in down position

Note
Protect the seat cushion, Do not put weight on seat in folded position without cushion present due to risk of bending the locator tab on the frame
Release clips and remove RH trunk side trim

Note
1x push clip, 11x clips, Guide front clip stanchions around RH C-pillar
Remove RH upper C-pillar trim

Note
6x clips, Guide front upper corner groove out from headliner and place trim aside
Remove LH mid A-pillar assembly

Note
1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
Remove clip securing LH lower A-pillar trim

Note
1x push clip
Remove LH lower A-pillar trim

Note
6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
Release LH front door seal from body
Remove clip securing LH front cabin carpet to body

Note
1x clip
Pull LH front cabin carpet away from A-pillar to access LH front seat connector
Move LH front seat forward
Remove RH mid A-pillar assembly

Note
1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
Remove clip securing RH lower A-pillar trim

Note
1x push clip
Remove RH lower A-pillar trim

Note
6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
Release RH front door seal from body
Remove clip securing RH front cabin carpet to body

Note
1x clip
Pull RH front cabin carpet away from A-pillar to access RH front seat connector
Move RH front seat forward
Release seat belt retractor from RH front seat

Note
Insert special removal tool into the bottom of the retractor to release
Release seat belt retractor from LH front seat

Note
Insert special removal tool into the bottom of the retractor to release
Remove LH front seat rear fasteners

Note
2x patch bolts, T45P, 33.5 Nm, Discard after removal
Move LH front seat backward
Remove LH front seat front fasteners

Note
2x patch bolts, T45P, 33.5 Nm, Discard after removal
Adjust position of LH front seat for easy removal

Note
Move seat to middle of track at most upright position
Remove RH front seat rear fasteners

Note
2x patch bolts, T45P, 33.5 Nm, Discard after removal
Move RH front seat backward
Remove RH front seat front fasteners

Note
2x patch bolts, T45P, 33.5 Nm, Discard after removal
Adjust position of RH front seat for easy removal

Note
Move seat to middle of track at most upright position
Open hood
Remove rear apron

Note
14x clips
Power off vehicle from center display

Note
Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
Disconnect 12V negative terminal and first responders loop

Note
1x nut, 10mm, 6 Nm, 1x connector, Ensure vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V, Negative terminal should be disconnected before FRL, Allow 2 minutes for all electrical circuits to fully discharge
Disconnect LH front seat harness from VC left

Note
1x electrical connector, Release the lock by squeezing the release tab, Then fully disengage the lock by moving it away from the VC left, Do not force the connector, If the connector does not easily release from the VC the lock is still engaged
Remove LH front seat harness from LH footwell support bracket

Note
2x retaining clips
Release LH front seat harness from LH front sill panel harness bracket

Note
5x clips
Pull LH front seat harness from under LH front cabin carpet
Remove LH front seat from vehicle

Note
Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
Disconnect RH front seat harness from VC right

Note
1x electrical connector, Release the lock by squeezing the release tab, Then fully disengage the lock by moving it away from the VC right, Do not force the connector, If the connector does not easily release from the VC the lock is still engaged
Remove RH front seat harness from RH footwell support bracket

Note
2x retaining clips
Release RH front seat harness from lower A 12V bracket

Note
5x clips
Pull RH front seat harness from under RH front cabin carpet
Remove RH front seat from vehicle

Note
Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
Remove LH console side panel carpet

Note
11x clips, 2x guide pins, Use trim tool starting at top edge to release upper clips, then pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged
Remove LH front exterior hardware from center console

Note
2x bolts, 10mm, 7 Nm
Remove console lower rear panel

Note
5x clips
Remove LH rear exterior hardware from center console

Note
1x bolt, 10mm, 7 Nm
Remove RH rear exterior hardware from center console

Note
1x bolt, 10mm, 7 Nm
Remove RH console side panel carpet

Note
12x clips, 2x locating pins, Use trim tool starting at top edge to release upper clips, Pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged
Remove RH front exterior hardware from center console

Note
2x bolts, 10mm, 7 Nm
Disconnect harness from rear of center console

Note
1x connector
Disconnect USB harness at right front of center console

Note
1x USB connector
Remove center console from vehicle

Note
Verify rotating lids are in closed position, Recommend assistance, Tilt rear of console upward, Pull assembly towards rear of vehicle
Release LH upper B-pillar assembly and move aside

Note
4x clips, Pull the bottom of the upper B-pillar toward inside of the vehicle then pull the top to release the remaining clips
Partially remove LH rear door seal
Remove LH rear sill trim

Note
5x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim, Trim part may slightly differ, by vehicle build location
Remove clip securing LH lower B-pillar to body

Note
1x push clip, Clip secures lower B-pillar and rear cabin carpet to body
Remove the LH lower B-pillar assembly

Note
6x clips, Pull the top of B-pillar to release top clips then work your way to bottom clips
Release clips securing the RH upper B-pillar assembly and move aside

Note
4x clips, Pull the bottom of the upper B-pillar toward inside of the car, then pull the top to release the remaining clips
Partially remove RH rear door seal

Note
Pillar and sill trim have tabs seated underneath seal
Remove RH rear sill trim

Note
5x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of RH rear sill trim working your way back towards rear of sill trim
Remove clip securing RH lower B-pillar to body

Note
1x push clip, Clip secures lower B-pillar and rear cabin carpet to body
Remove the RH lower B-pillar assembly

Note
6x clips, Pull the top of B-pillar to release top clips then work your way to bottom clips
Remove rear floormat
Remove clips securing rear main cabin carpet to vehicle

Note
3x push clips
Remove rear main cabin carpet from vehicle

Note
Pull up at the rear of rear main carpet and slide back, Remove from LH rear door
Remove clips securing RH footwell assembly

Note
4x push clips, Clip count may vary depending on region
Disconnect RH footwell assembly connectors and remove from vehicle

Note
2x connectors
Remove clips securing RH front cabin carpet to vehicle

Note
2x clips
Remove RH front cabin carpet from vehicle

Note
Lift up rear edge of carpet then slide out towards rear of vehicle, be cautious to avoid foam below catching on seat risers
Remove LH upper A-pillar trim

Note
3x clips, Pull inside of the upper portion of upper A-pillar, Depress 2x tabs to remove tether from body side, Then pull upper A-pillar upward to remove
Remove LH sun visor bracket cover

Note
4x clips, Extending the sun visor may allow for extra working room
Remove LH sun visor fastener

Note
1x screw, T25, 3.5 Nm, Extending the sun visor may allow for extra working room
Remove LH sun visor from headliner area

Note
Fold sun visor to the closed and folded down position but do not latch in place
Disconnect LH sun visor connector

Note
1x connector
Remove RH upper A-pillar trim

Note
3x clips, Pull inside of the upper portion of upper A-pillar, Remove 3x tether hooks by twisting and pulling away from housing, Then pull upper A-pillar upward to remove
Remove RH sun visor bracket cover

Note
4x clips, Extending the sun visor may allow for extra working room
Remove RH sun visor fastener

Note
1x screw, T25, 3.5 Nm, Extending the sun visor may allow for extra working room
Remove RH sun visor from headliner area

Note
Fold sun visor to the closed and folded down position but do not latch in place
Disconnect RH sun visor connector

Note
1x connector
Remove lower quad cam cover

Note
4x tabs, Press on the side of the cover with a trim tool to release some of the tabs
Remove tether from lower quad cam cover

Note
1x hook, Guide hook through anchor on quad cam cover
Disconnect rear view mirror connector

Note
1x connector
Remove rear view mirror

Note
1x bolt, T20, 2.5 Nm
Push open LH coat hook
Open LH coat hook screw cover

Note
1x locking tab
Remove LH coat hook screw

Note
1x screw, T20, 1.0 Nm
Push open RH coat hook
Open RH coat hook screw cover

Note
1x locking tab
Remove RH coat hook screw

Note
1x screw, T20, 1.0 Nm
Release headliner from body

Note
11x clips, Recommend assistance, Headliner will be partially supported by safety tethers at B-pillars and 2x tether clips at rear corners
Disconnect LH MIMO antenna

Note
2x connectors, Release red locking tabs
Release clips securing MIMO harness

Note
3x clips
Disconnect RH MIMO antenna

Note
2x connectors, Release red locking tabs
Release clips securing MIMO harness

Note
3x clips
Disconnect coax connector

Note
1x connector
Disconnect connector from harness guide at RH lower A-pillar area

Note
1x connector
Remove the RH body harness clips from right body controller area

Note
2x clips
Release harness from IP

Note
2x clips
Disconnect J2 body connector

Note
1x connector, Release lock then remove
Disconnect J6 frunk connector

Note
1x connector
Disconnect J12 body connector

Note
1x connector
Disconnect J5 body connector

Note
1x connector
Disconnect J4 body connector

Note
1x connector, Release lock then remove
Disconnect J1 power connector

Note
1x connector, Release lock then remove
Remove connector from RH controller

Note
1x clip
Disconnect J7 door connector

Note
1x connector, Release lock then remove
Disconnect J9 RH front seat connector

Note
1x connector, Release lock then remove
Disconnect J10 dash connector

Note
1x connector
Disconnect J11 HVAC connector

Note
1x connector
Release DCDC cable from RH controller

Note
1x clip
Remove bolt securing RH body controller to body

Note
1x bolt, 10mm, 6 Nm
Remove RH controller from vehicle

Note
1x clip, 1x tab, Release molded controller clip and slide RH body controller downward to release tab, Then maneuver RH controller out from under IP between harness guide and body
Release harness connectors on LH side of car computer

Note
10x connectors, If equipped, release locking tab, then remove connector body
Release harness guide clip

Note
1x clip, Pinch release tabs with needle nose pliers
Release harness guide clips from RH front cabin for car computer

Note
2x clips
Release connector from RH side of car computer

Note
1x connector
Remove harness clips from RH A-pillar area

Note
3x clips
Disconnect LH harness from RH body Harness

Note
2x connectors,1x clip,Release red locking tabs
Release clips securing for RH body harness from below RH front seat

Note
3x clips
Disconnect the RH body harness connectors around lower B-pillar area

Note
4x connectors, RH rear door harness, acceleration sensor, and RH seat belt
Remove the RH body harness clips from B-pillar area

Note
6x clips
Release LH B-pillar applique from body to disconnect camera connector then remove from vehicle

Note
1x fir tree clip, 2x clips, 2x connectors, Pull straight outwards to release from B-Pillar, Use caution not to damage the connectors
Remove the RH body harness ground strap around lower B-pillar

Note
1x bolt, 10mm, 10 Nm
Disconnect the HVC logic connector and install logic cap

Note
1x connector, 1x cap, Release locking tab then push the handle downward to release connector
Release positive 12V output cover from PCS cable

Note
1x cover
Remove nut securing positive 12V output from PCS cable and move cable aside

Note
1x nut, 13mm, 15 Nm, Discard after removal
Disconnect 40 frame connector

Note
1x connector
Remove the RH body harness clips around the upper C-pillar area

Note
5x clips
Disconnect RH 2nd row retractor connector

Note
1x connector, 2 stage locking connector, Lift the red tab to release the connector
Disconnect the RH body harness connectors around upper C-pillar area

Note
4x connectors,4x clips
Disconnect audio amplifier

Note
3x connectors, 1x clip
Remove bolts securing amplifier to body and remove amplifier

Note
2x nuts, 10mm, 1x bolt,10mm, Set amplifier aside, be cautious not to apply excessive tension to harness
Disconnect the subwoofer assembly

Note
1x connector
Remove the subwoofer assembly

Note
1x nut, 10mm, 5.4 Nm, 2x bolts, 10mm, 5.4 Nm
Release clips securing RH body harness from RH side trunk bulkhead

Note
2x clips
Remove the RH body harness ground strap

Note
1x bolt, 10mm, 10 Nm
Remove LH liftgate stop

Note
1x liftgate stop, Pull up to remove
Disconnect LH rear bodyside tail lamp assembly connector

Note
1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
Remove nuts securing LH rear bodyside tail lamp assembly to vehicle

Note
2x nuts, 8mm, 3.2 Nm
Remove LH rear bodyside tail lamp assembly from vehicle

Note
2x studs, To ease removal use trim tool to release lamp from body near each stud. While releasing studs, Pull from opposite end of lamp.
Remove bolt securing LH corner of rear fascia to body

Note
1x bolt, 10mm, 4 Nm
Remove RH liftgate stop

Note
1x liftgate stop, Pull up to remove
Disconnect RH rear bodyside tail lamp assembly connector

Note
1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
Remove nuts securing RH rear bodyside tail lamp assembly to vehicle

Note
2x nuts, 8mm, 3.2 Nm
Remove RH rear bodyside tail lamp assembly from vehicle

Note
2x studs
Remove bolt securing RH corner of rear fascia to body

Note
1x bolt, 10mm, 4 Nm
Release rear fascia from rear diffuser

Note
6x clips, 7x bolts, 10mm, 4 Nm
Remove LH rear fender garnish from vehicle

Note
14x clips, Release from center of garnish and work your way outward towards both ends, Using clip prytool release yellow clips at rear of fascia to avoid damage to garnish
Remove bolt securing LH rear fascia to body

Note
1x bolt, 8mm, 4 Nm
Remove RH rear fender garnish from vehicle

Note
14x clips, Release from center of garnish and work your way outward towards both ends, Using clip prytool release yellow clips at rear of fascia to avoid damage to garnish
Remove bolt securing RH rear fascia to body

Note
1x bolt, 8mm, 4 Nm
Release rear fascia from body and disconnect rear fascia harness then remove assembly from vehicle

Note
1x connector, Slide red locking tab away from connector, Then depress black locking tab to release the connector. Recommend assistance, Place rear fascia on padded surface to avoid damage
Disconnect the RH body harness from rear subframe and RH rear EPB connector

Note
2x connectors
Push the grommet through RH side trunk bulkhead and feed harness through

Note
1x grommet
Remove the RH body harness from vehicle

Install

Position the RH body harness to vehicle for installation
Install the grommet to RH side trunk bulkhead

Note
1x grommet
Connect the RH body harness from rear subframe and RH rear EPB connector

Note
2x connectors
Connect and install rear fascia onto vehicle

Note
1x connector, Engage red locking tab, Recommend assistance, Verify lower portion aligns with rear diffuser
Apply Loctite 222 onto rear diffuser bolts and secure rear fascia to rear diffuser

Note
6x clips, 7x bolts, 10mm, 4 Nm
Install bolt securing RH rear fascia to body

Note
1x bolt, 8mm, 4 Nm
Install RH rear fender garnish

Note
14x clips, Install ends of garnish into rocker panel and rear diffuser then work your way from rear towards front of garnish
Install bolt securing LH rear fascia to body

Note
1x bolt, 8mm, 4 Nm
Install LH rear fender garnish

Note
14x clips, Install ends of garnish into rocker panel and rear diffuser then work your way from rear towards front of garnish
Install bolt securing RH corner of rear fascia

Note
1x bolt, 10mm, 4 Nm
Remove RH bodyside lamp connector gasket

Note
1x gasket
Install RH bodyside lamp connector gasket

Note
1x gasket
Remove upper T-stud gasket from RH bodyside lamp

Note
1x gasket
Install upper T-stud gasket to RH bodyside lamp

Note
1x gasket
Remove lower T-stud gasket from RH bodyside lamp

Note
1x gasket
Install lower T-stud gasket to RH bodyside lamp

Note
1x gasket
Install RH rear bodyside tail lamp assembly into vehicle

Note
2x studs
Install nuts securing RH rear bodyside tail lamp assembly to vehicle

Note
2x nuts, 8mm, 3.2 Nm
Connect the RH rear bodyside tail lamp assembly

Note
1x connector, Engage locking tab
Install RH liftgate stop

Note
1x liftgate stop, Align tab and push down to secure
Install bolt securing LH corner of rear fascia

Note
1x bolt, 10mm, 4 Nm
Remove LH bodyside lamp connector gasket

Note
1x gasket
Install LH bodyside lamp connector gasket

Note
1x gasket
Remove upper T-stud gasket from LH bodyside lamp

Note
1x gasket
Install upper T-stud gasket to LH bodyside lamp

Note
1x gasket
Remove lower T-stud gasket from LH bodyside lamp

Note
1x gasket
Install lower T-stud gasket to LH bodyside lamp

Note
1x gasket
Install LH rear bodyside tail lamp assembly into vehicle

Note
2x studs
Install nuts securing LH rear bodyside tail lamp assembly to vehicle

Note
2x nuts, 8mm, 3.2 Nm
Connect the LH rear bodyside tail lamp assembly

Note
1x connector, Engage locking tab
Install LH liftgate stop

Note
1x liftgate stop, Align tab and push down to secure
Install the subwoofer assembly

Note
1x nut, 10mm, 5.4 Nm, 2x bolts, 10mm, 5.4 Nm
Connect the subwoofer assembly
Install amplifier on body

Note
2x nuts, 10mm, 1x bolt,10mm
Connect audio amplifier

Note
3x connectors, 1x clip
Install the RH body harness ground strap

Note
1x bolt, 10mm, 10 Nm
Install securing clips RH body harness on RH side trunk bulkhead

Note
2x clips
Install the RH body harness connectors around upper C-pillar area

Note
4x connectors,4x clips
Install RH 2nd row retractor connector

Note
1x connector, 2 stage locking connector, Engage the red locking tab when the connector is fully seated
Install the RH body harness clips around the upper C-pillar area

Note
5x clips
Connect 40 seat frame connector to body harness

Note
1x connector
Install positive 12V output from PCS cable and torque nut securing it

CAUTION
Make sure the positive output cable is positioned properly and in the right direction against the plastic anti-rotation edge on the DCDC passthrough.

Note
1x nut, 13mm, 9 Nm, Install new nut, Mark the nut after torque, Make sure rubber boot is not pinched between cable terminal and pass through
Install positive 12V output cover to PCS cable

Note
1x cover
Remove logic cap and connect the HVC logic connector

Note
1x connector, 1x cap, Align connector then pull the handle to locking position get connector fully seated
Install the RH body harness ground strap around lower B-pillar

Note
1x bolt, 10mm, 10 Nm
Connect camera connector then install RH B-pillar applique to vehicle

Note
2x connectors, 1x fir tree clip, 2x clips, Align B-Pillar applique into position and secure clips into body, Use caution not to damage the connectors
Install the RH body harness clips from B-pillar area

Note
6x clips
Connect the RH body harness connectors around lower B-pillar area

Note
4x connectors
Install securing clips RH body Harness below RH front seat

Note
3x clips
Connect LH harness to RH body Harness

Note
2x connector,1x clip,Engage locking tabs
Install connector from RH side of car computer

Note
1x connector
Install the car computer harness guide clips in the RH front cabin

Note
2x clips
Secure harness guide clip

Note
1x harness clip
Install harness connectors on LH side of car computer

Note
10x connectors,Engage locking tabs
Install clips securing MIMO harness

Note
3x clips
Install RH body controller to vehicle

Note
1x clip, 1x tab, Maneuver controller between harness guide and body up into IP, Set tab into BIW cut-out, clip controller into body
Install the bolt securing RH controller to body

Note
1x bolt, 10mm, 6 Nm
Secure DCDC cable to RH controller

Note
1x clip
Connect J11 HVAC connector

Note
1x connector
Connect J10 dash connector

Note
1x connector
Connect J9 RH front seat connector

Note
1x connector, Fully seat connector then engage lock
Connect J7 door connector

Note
1x connector, Fully seat connector then engage lock
Secure connector to RH controller

Note
1x clip
Connect J1 power connector

Note
1x connector, Fully seat connector then engage lock
Connect J5 body connector

Note
1x connector, Fully seat connector then engage lock
Connect J12 body connector

Note
1x connector
Connect J4 body connector

Note
1x connector, Fully seat connector then engage lock
Connect J6 frunk connector

Note
1x connector
Connect J2 body connector

Note
1x connector, Fully seat connector then engage lock
Secure harness to IP

Note
1x edge clip, 1x clip
Secure RH body harness to RH controller area

Note
2x clips
Connect blue coax connector to body harness guide side

Note
1x connector
Connect purple coax connector to body harness guide side
Install harness clips from RH A-pillar area

Note
3x clips
Connect RH MIMO antenna

Note
2x connectors, Engage locking tabs
Install clips securing MIMO harness

Note
3x clips
Connect LH MIMO antenna

Note
2x connectors, Engage locking tabs
Install headliner to body

Note
11x clips, Recommend assistance, Seat 2x clips at coat hooks when replacing headliner, Reseat primary seal at doors and liftgate to headliner
Install rear view mirror

Note
1x bolt, T20, 2.5 Nm
Connect rear view mirror connector

Note
1x connector
Install tether onto lower quad cam cover

Note
1x hook, Guide hook through anchor on quad cam cover
Install quad camera lower cover

Note
4x tabs, Install the tabs closest to the rearview mirror assembly and push the cover up to secure
Connect RH sun visor connector

Note
1x connector
Install RH sun visor into headliner area

Note
Fold sun visor to the closed and folded down position but do not latch in place
Install RH sun visor fastener

Note
1x screw, T25, 3.5 Nm
Install RH sun visor bracket cover

Note
4x clips
Install RH upper A-pillar trim

Note
3x clips, 1x tether, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom and work up, Pull seal over trim
Connect LH sunvisor connector

Note
1x connector
Install LH sun visor into headliner area

Note
Fold sun visor to the closed and folded down position but do not latch in place
Install LH sun visor fastener

Note
1x screw, T25, 3.5 Nm
Install LH sun visor bracket cover

Note
4x clips
Install LH upper A-pillar trim

Note
3x clips, 1x tether, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom and work up, Pull seal over trim
Install LH coat hook screw

Note
1x screw, T20, 1.0 Nm
Close LH coat hook screw cover

Note
1x locking tab
Push LH coat hook closed
Install RH coat hook screw

Note
1x screw, T20, 1.0 Nm
Close RH coat hook screw cover

Note
1x locking tab
Push RH coat hook closed
Install LH upper C-pillar trim

Note
6x clips, Guide front upper corner groove under headliner, Insert guide tab to headliner behind quarter glass, Seat trunk seal to edge of trim
Position LH trunk side trim and install lower clips

Note
1x push clips, 5x clips, Guide front clip stanchions around LH C-pillar
Connect 12V outlet and trunk switch connector and seat top edge of LH trunk side trim

Note
6x clips, 2x connectors
Install LH trunk pocket bracket

Note
1x push clip, 5x alignment tabs
Install LH load floor bracket

Note
3x tabs, 2x clips
Install RH upper C-pillar trim

Note
6x clips, Guide front upper corner groove under headliner, Insert guide tab to headliner behind quarter glass, Seat trunk seal to edge of trim
Install RH trunk side trim

Note
1x push clip, 11x clips, Guide front clip stanchions around RH C-pillar
Install RH trunk pocket bracket

Note
1x push clip, 5x alignment tabs
Install RH load floor bracket

Note
3x tabs, 2x clips
Install front load floor
Install rear load floor
Install trunk sill trim

Note
4x clips, Seat seal around edge of trim
Fold the 60 seat into vertical position

Note
Remove seat back protection if necessary
Fold 40 seat into vertical position

Note
Remove seat cushion protection
Install rear main cabin carpet to vehicle

Note
Position rear main carpet to floorboard and slide forward, Ensure rear main carpet tucks beneath front main carpet and air duct
Install clips securing rear main cabin carpet to vehicle

Note
3x push clips
Install rear floormat
Install RH front cabin carpet
Install clips securing RH front cabin carpet to vehicle

Note
2x push clips
Connect the RH footwell assembly connectors

Note
2x connectors
Install clips securing RH footwell assembly

Note
4x push clips
Install the RH lower B-pillar assembly

Note
6x clips, Align the bottom guide tab to its slot then press the bottom clips, Work your way to top clips
Install clip securing RH lower B-pillar to body

Note
1x push clip, Clip goes through B-pillar and rear cabin carpet
Install RH rear sill trim

Note
5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of RH rear sill trim into trunk side trim and work your way forward securing clips
Install the RH upper B-pillar assembly

Note
4x clips, Lower the seat belt slider to align it with the B-pillar panel, Insert top portion of upper B-pillar under the headliner to align the clips, Press the bottom to fully seat upper B-pillar to lower B-pillar, Make sure the seal correctly overlaps the trim
Install the LH lower B-pillar assembly

Note
6x clips, Align the bottom guide tab to its slot then press the bottom clips, Work your way to top clips
Install clip securing LH lower B-pillar to body

Note
1x push clip, Clip secures lower B-pillar and rear cabin carpet to body
Install LH rear sill trim

Note
5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of LH rear sill trim into trunk side trim and work your way forward securing clips, Trim part may slightly differ, by vehicle build location
Reseat LH rear door seal

Note
Seat pillar and sill trim tabs underneath seal
Reposition 2nd row seat cushion

Note
Slide cushion rearward then align with buckles and foam with seat rail, Make sure cushion is fully seated with push & pull test
Install the LH upper B-pillar assembly

Note
4x clips, Lower the seat belt slider to align it with the B-pillar panel, Insert top portion of upper B-pillar under the headliner to align the clips, Press the bottom to fully seat upper B-pillar to lower B-pillar, Make sure the seal correctly overlaps the trim
Install center console onto vehicle

Note
Recommend assistance, Tilt front of console downward, Slide assembly towards front of vehicle and tilt rear of console down into place
Connect harness at right front of center console

Note
1x USB connector
Connect harness to rear of center console

Note
1x connector
Install RH front exterior hardware to center console

Note
2x bolts, 10mm, 7 Nm
Install RH console side panel carpet

Note
12x clips, 2x locating pins, Position side panel and align the front locator, then the rear locator, Push side panel towards console to install
Install RH rear exterior hardware to center console

Note
1x bolt, 10mm, 7 Nm
Install LH rear exterior hardware to center console

Note
1x bolt, 10mm, 7 Nm
Install console lower rear panel

Note
5x clips
Install LH front exterior hardware to center console

Note
2x bolts, 10mm, 7 Nm
Install LH console side panel carpet

Note
11x clips, 2x locating pins, Position side panel and align the front into front locator, then the rear locator, Push side panel towards console to install
Install LH front seat into vehicle

Note
Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
Secure LH front seat harness under LH front cabin carpet
Install LH front seat harness along LH front sill panel harness bracket

Note
5x clips
Install LH front seat harness onto LH footwell support bracket

Note
2x clips
Connect LH front seat harness to VC left

Note
1x electrical connector, Ensure the connector and lock are fully engaged, Perform pull push pull test to ensure the connector and connector lock are seated
Fully seat LH front cabin carpet
Install clip securing LH front cabin carpet to body
Install LH lower A-pillar trim

Note
6x clips, 2 locating pins, Align front locating pin first
Install clip securing LH lower A-pillar trim

Note
1x push clip
Install LH mid A-pillar assembly

Note
1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
Reseat LH front door seal along lower A-pillar trim
Install RH front seat into vehicle

Note
Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
Secure RH front seat harness under RH front cabin carpet
Install RH front seat harness along plastic guide

Note
5x clips
Install RH front seat harness onto RH footwell support bracket

Note
2x retaining clips
Connect RH front seat harness to VC right

Note
1x electrical connector, Ensure the connector and lock are fully engaged, Perform pull push pull test to ensure the connector and connector lock are seated
Fully seat RH front cabin carpet
Install clip securing RH front cabin carpet to body

Note
1x clip
Install RH lower A-pillar trim

Note
6x clips, 2x locating pins, Align front locating pin first
Install clip securing RH lower A-pillar trim

Note
1x clip
Install RH mid A-pillar assembly

Note
1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim
Reseat RH front door seal along lower A-pillar trim
Connect first responder loop and 12V negative terminal

Note
1x nut, 10mm, 6 Nm, 1x connector, Engage locking tab, Connect FRL first before connecting 12V to avoid damage to car computer
Install rear apron

Note
14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
Close hood
Move LH front seat backward
Install LH front seat front fasteners

Note
2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
Move LH front seat forward
Install LH front seat belt retractor to seat

Note
Insert retractor into seat pre tensioner, Make sure it locks into position with push-pull-push test
Install LH front seat rear fasteners

Note
2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
Move LH front seat to original position
Move RH front seat backward
Install RH front seat front fasteners

Note
2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
Move RH front seat forward
Install RH front seat belt retractor to seat

Note
Insert retractor into seat pre tensioner, Make sure it locks into position with push-pull-push test
Install RH front seat rear fasteners

Note
2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
Move RH front seat to original position
Close liftgate
Raise all four windows
Close all four doors

Note
If 12V is powered up, Unlatch rear doors before closing

Model Y Service Manual

Harness - Body - RH (Remove and Replace)

Remove

Install

Figure 1

Figure 2

Figure 3