25/03/2024 17:27:23
Tube - Jumper - Front Manifold - LH (Structural Pack) (Remove and Replace)
Correction code 18309312 1.20 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
- Open the LH front door and lower the LH front window
- Remove the LH rocker panel carrier. See Carrier - Rocker Panel - LH (Structural Pack) (Remove and Replace).
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Remove butyl patches covering LH rocker access holes
Note2x butyl patches, Clean excess butyl from area
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Install lift pad adapters onto LH rocker
Note2x lift pad adapters
- Remove the RH rocker panel carrier. See Carrier - Rocker Panel - LH (Structural Pack) (Remove and Replace).
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Remove butyl patches covering RH rocker access holes
Note2x butyl patches, Clean excess butyl from area
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Install lift pad adapters onto RH rocker
Note2x lift pad adapters
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Raise and support vehicle
NoteVerify jack locations prior to lifting vehicle, ONLY place on lifting points at front and rear of rocker panels
- Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
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Remove bolt securing frunk to washer fluid reservoir neck
Note1x bolt, 10mm, 5 Nm
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Release washer tank neck from washer tank and set aside
Note1x O-ring, No need to remove hose from neck
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Remove HEPA filter assembly
Note2x bolts, 10mm, 5 Nm, Pivot rearward edge up and past brake reservoir, then lift up to clear frunk assembly
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Power off vehicle from center display
NoteVia Controls > Safety > Power Off, Select Power Off button at warning dialogue box
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Disconnect LV battery connector and First Responder Loop
Note2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
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Raise vehicle fully and lower lift onto locks
NoteSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
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Remove front aero shield
Note12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
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Position coolant drain container underneath center front of HV battery pack
NoteUnderneath front left manifold battery supply tube
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Disconnect front left manifold battery supply tube
Note1x spring clip, 1x clip, Plug hose connections as needed
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Position coolant drain container underneath LH front of HV battery
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Remove front left manifold battery supply tube from HV battery pack
Note1x spring clip, 3x clips, Use shop towel to clean any residue coolant if necessary, Plug hose connections as needed
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Install front left manifold battery supply tube onto HV battery pack
Note1x spring clip, 3x clips, Remove plugs as needed
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Position coolant drain container underneath center front of HV battery pack
NoteUnderneath front left manifold battery supply tube
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Connect front left manifold battery supply tube
Note1x spring clip, 1x clip, Remove plugs as needed
- Remove coolant drain container from underneath vehicle
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Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
Note12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
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Lower vehicle fully
NoteRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
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Connect first responder loop and LV battery
Note2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
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Remove coolant bottle cap
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Fill coolant to the proper level
NoteEnsure that the fluid level filled to the Max line
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Connect to vehicle using Toolbox 3.0
NoteVehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
- Select ‘Actions/Autodiag’ tab and search for ‘ Purge'
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Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGEvia Toolbox: (link)via Service Mode:
- Thermal ➜ Actions ➜ Coolant Purge Stop or Coolant Purge Start
- Thermal ➜ Coolant System ➜ Coolant Purge Start
- Drive Inverter ➜ Front Drive Inverter Replacement ➜ Coolant Air Purge
- Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Coolant Air Purge
- Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Coolant Air Purge
- Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Coolant Air Purge
- Drive Unit ➜ Front Drive Unit Replacement ➜ Coolant Air Purge
- Drive Unit ➜ Rear Drive Unit Replacement ➜ Coolant Air Purge
NoteMake sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete - Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
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Inspect coolant level and top off as necessary
NoteEnsure that the fluid level is at the Max line
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Install coolant bottle cap
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Remove vehicle from lift
NoteLower rack arms fully and remove from under vehicle
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Remove lift pad adapters from LH rocker
Note2x lift pad adapters
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Install butyl patches onto LH rocker access holes
Note2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
- Install the LH rocker panel carrier. See Carrier - Rocker Panel - LH (Structural Pack) (Remove and Replace).
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Remove lift pad adapters from RH rocker
Note2x lift pad adapters
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Install butyl patches onto RH rocker access holes
Note2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
- Install the RH rocker panel carrier. See Carrier - Rocker Panel - LH (Structural Pack) (Remove and Replace).
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Install HEPA filter assembly
Note2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, then carefully move rear edge past brake reservoir and into position
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Secure washer tank neck onto washer tank
Note1x O-ring, Ensure washer hose is properly routed
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Install bolt securing frunk to washer fluid reservoir neck
Note1x bolt, 10mm, 5 Nm
- Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
- Raise the LH front window and close the LH front door.