15/12/2023 01:30:18

Thermal Vent (Structural Pack) (Remove and Replace)

Correction code 16100032 0.60 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure vehicle is not charging, Note the MYSP lifting points are more narrow than the MY
  2. Open LH front door
  3. Lower LH front window
  4. Open hood
  5. Remove rear apron
    Informational PurposesAn informational icon, calling your attention
    Note
    14x clips
  6. Remove bolt securing frunk to washer fluid reservoir neck
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5 Nm
  7. Release washer tank neck from washer tank and set aside
    Informational PurposesAn informational icon, calling your attention
    Note
    1x O-ring, No need to remove hose from neck
  8. Remove HEPA filter assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, Pivot rearward edge up and past brake reservoir, then lift up to clear frunk assembly
  9. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  10. Disconnect LV battery connector and First Responder Loop
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
  11. Verify operation of multimeter
    Informational PurposesAn informational icon, calling your attention
    Note
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing LV battery, Touch lightly and do not damage terminals
  12. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  13. Remove push clips at left and right wheel house liner to mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  14. Remove mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 10mm, 5 Nm, Fasteners may vary, MYSP will have one less bolt and an extra clip
  15. Remove all items from pockets and ensure not wearing metal items
  16. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
  17. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  18. Install amp clamp to RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.
  19. Release RDU HV harness from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged
  20. Verify no high voltage at RDU HV header
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  21. Remove thermal vent
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, 4x datums, Discard vent after removal
  22. Install thermal vent
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tabs, 4x datums, Install new vent, Align datums with battery then press evenly with both hands, Make sure tabs are fully engaged and vent is flush with battery
  23. Remove breather plugs from remaining thermal vents
    Informational PurposesAn informational icon, calling your attention
    Note
    3x plugs, 3x tabs per plug, Discard after removal
  24. Install air splitter hoses onto thermal vents
    Informational PurposesAn informational icon, calling your attention
    Note
    4x hoses
  25. Connect enclosure leak tester onto air splitter
  26. Close both valves on the regulator test tool
  27. Connect regulator to air supply
  28. Turn right side regulator valve to the open position
    Informational PurposesAn informational icon, calling your attention
    Note
    By turning the valve knob to a horizontal position, The valve is fully open
  29. Set regulator to 0.150 psi
  30. Open the left side regulator valve to inject air into the ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Note
    Close right side regulator valve when the pressure reaches 0.150 psi and stabilizes
  31. Wait 45 seconds for pressure to settle
  32. Record value of starting pressure
  33. Wait 60 seconds to test pressure
  34. Record value of end pressure
    Informational PurposesAn informational icon, calling your attention
    Note
    Subtract the ending pressure from the starting pressure: If the difference is greater than 0.0054 psi, check the hose, adapter, plug fittings, and check the regulator pressure, then retest. If the difference is still greater than 0.0054 psi, escalate a Toolbox session. If the difference is 0.0054 psi or less, continue the procedure.
  35. Disconnect air supply from regulator tool
  36. Disconnect enclosure leak tester from air splitter
  37. Remove air splitter hoses from thermal vents
    Informational PurposesAn informational icon, calling your attention
    Note
    4x hoses
  38. Install breather plugs onto thermal vents
    Informational PurposesAn informational icon, calling your attention
    Note
    4x plugs, 3x tabs per plug, Install new plugs, Press plug evenly, Make sure tabs are fully engaged and plug is flush with vent
  39. Install breather plug onto thermal vent
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, Press plug evenly, Make sure tabs are fully engaged and plug is flush with vent
  40. Secure RDU HV harness onto HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
  41. Remove HV insulating gloves
  42. Apply Loctite 222 onto mid aero shield bolts and install mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 10mm, 5 Nm, Fasteners may vary, Model Y Structural Pack will one less bolt and one extra clip
  43. Install push clips at left and right wheel house liner to mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  44. Lower vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  45. Connect first responder loop and LV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  46. Install HEPA filter assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, then carefully move rear edge past brake reservoir and into position
  47. Install washer tank neck to washer tank
    Informational PurposesAn informational icon, calling your attention
    Note
    1x O-ring, Ensure washer hose is properly routed after installation
  48. Secure frunk to washer fluid reservoir neck
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5 Nm
  49. Install rear apron
    Informational PurposesAn informational icon, calling your attention
    Note
    14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
  50. Close hood
  51. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove from under vehicle
  52. Raise LH front window
  53. Close LH front door