29/05/2024 18:10:40
Headliner Assembly (Remove and Replace)
Correction code 152031021.26 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
- 2023-05-19: Added headliner shipping bag installation tip.
Warning
This procedure is a DRAFT,
although it has been validated. Warnings and Cautions might be missing. Follow safety
requirements and use extreme caution when working on or near high voltage systems and
components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
- Open all four doors
- Lower all four windows
- Open liftgate
-
Remove LH IP end cap
Note3x clips
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Remove LH mid A-pillar assembly
Note1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
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Remove LH upper A-pillar trim
Note3x clips, Pull inside of the upper portion of upper A-pillar, Depress 2x tabs to remove tether from body side, Then pull upper A-pillar upward to remove
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Remove clip securing LH lower A-pillar trim
Note1x push clip
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Remove LH lower A-pillar trim
Note6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
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Remove LH sun visor bracket cover
Note4x clips, Extending the sun visor may allow for extra working room
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Remove LH sun visor fastener
Note1x screw, T25, 3.5 Nm, Extending the sun visor may allow for extra working room
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Remove LH sun visor from headliner area
NoteFold sun visor to the closed and folded down position but do not latch in place
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Disconnect LH sun visor connector
Note1x connector
- Move LH front seat forward
-
Remove RH IP end cap
Note3x clips
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Remove RH mid A-pillar assembly
Note1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
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Remove RH upper A-pillar trim
Note3x clips, Pull inside of the upper portion of upper A-pillar, Remove 3x tether hooks by twisting and pulling away from housing, Then pull upper A-pillar upward to remove
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Remove RH sun visor bracket cover
Note4x clips, Extending the sun visor may allow for extra working room
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Remove RH sun visor fastener
Note1x screw, T25, 3.5 Nm, Extending the sun visor may allow for extra working room
-
Remove RH sun visor from headliner area
NoteFold sun visor to the closed and folded down position but do not latch in place
-
Disconnect RH sun visor connector
Note1x connector
- Move RH front seat forward
-
Remove 2nd row seat cushion
Note1x connector, Lift front edge of seat cushion upward to release foam from frame
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Partially remove LH rear door seal
-
Remove LH rear sill trim
Note5x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim, Trim part may slightly differ, by vehicle build location
-
Push open LH coat hook
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Open LH coat hook screw cover
Note1x locking tab
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Remove LH coat hook screw
Note1x screw, T20, 1.0 Nm
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Release LH upper B-pillar assembly and move aside
Note4x clips, Pull the bottom of the upper B-pillar toward inside of the vehicle then pull the top to release the remaining clips
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Remove rear load floor
-
Remove front load floor
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Remove trunk sill trim
Note4x clips
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Remove LH load floor bracket
Note3x tabs, 2x clips
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Remove LH trunk pocket bracket
Note1x push clip, 5x alignment tabs
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Release top edge of LH trunk side trim and disconnect 12V outlet and trunk switch connectors
Note6x clips, 2x connectors, Trim part may slightly differ, by vehicle build location
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Release remaining clips and remove LH trunk side trim
Note1x push clip, 5x clips, Guide front clip stanchions around LH C-pillar
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Remove LH upper C-pillar trim
Note6x clips, Guide front upper corner groove out from headliner and place trim aside
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Partially remove RH rear door seal
NotePillar and sill trim have tabs seated underneath seal
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Remove RH rear sill trim
Note5x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of RH rear sill trim working your way back towards rear of sill trim
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Push open RH coat hook
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Open RH coat hook screw cover
Note1x locking tab
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Remove RH coat hook screw
Note1x screw, T20, 1.0 Nm
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Release clips securing the RH upper B-pillar assembly and move aside
Note4x clips, Pull the bottom of the upper B-pillar toward inside of the car, then pull the top to release the remaining clips
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Remove RH load floor bracket
Note3x tabs, 2x clips
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Remove RH trunk pocket bracket
Note1x push clip, 5x alignment tabs
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Release clips and remove RH trunk side trim
Note1x push clip, 11x clips, Guide front clip stanchions around RH C-pillar
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Remove RH upper C-pillar trim
Note6x clips, Guide front upper corner groove out from headliner and place trim aside
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Disconnect headliner harness
Note1x connector
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Remove headliner harness clips from LH A-pillar area
Note6x clips
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Release headliner from body
Note11x clips, Recommend assistance, Headliner will be partially supported by safety tethers at B-pillars and 2x tether clips at rear corners
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Disconnect LH rear map light and release from rear portion of headliner
Note1x connector, 1x harness clip
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Disconnect RH rear map light and release from rear portion of headliner
Note1x connector, 1x harness clip
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Remove fasteners joining front and rear headliner trim
Note10x screws, T20, 1.0 Nm
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Remove front headliner from vehicle
NoteRecommend assistance, Remove through front door, Place headliner on clean surface
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Release LH rear headliner tether from roof clip
Note1x screw, T20, 1.5 Nm
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Release RH rear headliner tether from roof clip
Note1x screw, T20, 1.5 Nm
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Remove rear headliner from vehicle
Note2x tether clips, Recommend assistance, Remove through rear door, Place headliner on clean surface
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Remove LH coat hook tether clip from body
Note1x clip
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Remove RH coat hook tether clip from body
Note1x clip
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Separate new headliner into front and rear
Note10x screws, T20, 1.0 NmTip: The headliner shipping bag might be useful as a "third hand" for installation.
- Lay the shipping bag flat with the opening toward you.
- Use scissors to cut both the top and bottom sides of the bag up the middle, until there is about 12 in (30 cm) left. The bag will look like a pair of pants.
- Open the vehicle front/rear (as appropriate) doors, set the bag on the vehicle roof, and then bring the "legs" of the bag through each doorway into the cabin.
- Tie the very ends of the legs together to make a very loose loop out of the cabin, over the roof, and back into the cabin. If the loop is too tight, cut a little more up the middle.
- Use the loop to support the headliner during installation. If the loop is too loose, tie an additional knot to reduce slack.
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Place rear headliner into vehicle
Note2x tether clips, Recommend assistance, Install through rear door
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Place front headliner into vehicle
NoteRecommend assistance, Install through front door
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Install fasteners joining front and rear headliner trim
Note10x screws, T20, 1.0 Nm, Recommend assistance
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Connect RH rear map light and secure to rear portion of headliner
Note1x connector, 1x harness clip
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Connect LH rear map light and secure to rear portion of headliner
Note1x connector, 1x harness clip
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Install headliner to body
Note11x clips, Recommend assistance, Seat 2x clips at coat hooks when replacing headliner, Reseat primary seal at doors and liftgate to headliner
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Install headliner harness clips to A-pillar area
Note6x clips
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Connect headliner harness
Note1x connector
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Install LH upper C-pillar trim
Note6x clips, Guide front upper corner groove under headliner, Insert guide tab to headliner behind quarter glass, Seat trunk seal to edge of trim
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Position LH trunk side trim and install lower clips
Note1x push clips, 5x clips, Guide front clip stanchions around LH C-pillar
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Connect 12V outlet and trunk switch connector and seat top edge of LH trunk side trim
Note6x clips, 2x connectors
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Install LH trunk pocket bracket
Note1x push clip, 5x alignment tabs
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Install LH load floor bracket
Note3x tabs, 2x clips
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Install RH upper C-pillar trim
Note6x clips, Guide front upper corner groove under headliner, Insert guide tab to headliner behind quarterglass, Seat trunk seal to edge of trim
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Install RH trunk side trim
Note1x push clip, 11x clips, Guide front clip stanchions around RH C-pillar
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Install RH trunk pocket bracket
Note1x push clip, 5x alignment tabs
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Install RH load floor bracket
Note3x tabs, 2x clips
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Install trunk sill trim
Note4x clips, Seat seal around edge of trim
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Install front load floor
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Install rear load floor
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Install the LH upper B-pillar assembly
Note4x clips, Lower the seat belt slider to align it with the B-pillar panel, Insert top portion of upper B-pillar under the headliner to align the clips, Press the bottom to fully seat upper B-pillar to lower B-pillar, Make sure the seal correctly overlaps the trim
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Install LH rear sill trim
Note5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of LH rear sill trim into trunk side trim and work your way forward securing clips, Trim part may slightly differ, by vehicle build location
-
Reseat LH rear door seal
NoteSeat pillar and sill trim tabs underneath seal
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Install the RH upper B-pillar assembly
Note4x clips, Lower the seat belt slider to align it with the B-pillar panel, Insert top portion of upper B-pillar under the headliner to align the clips, Press the bottom to fully seat upper B-pillar to lower B-pillar, Make sure the seal correctly overlaps the trim
-
Install RH rear sill trim
Note5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of RH rear sill trim into trunk side trim and work your way forward securing clips
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Reseat RH rear door seal
NoteSeat pillar and sill trim tabs underneath seal
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Install 2nd row seat cushion
Note1x connector, Slide rear cushion rearward then align foam with seat rail, Make sure cushion is fully seated with push & pull test
- Close liftgate
- Move RH front seat to original position
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Connect RH sun visor connector
Note1x connector
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Install RH sun visor into headliner area
NoteFold sun visor to the closed and folded down position but do not latch in place
-
Install RH sun visor fastener
Note1x screw, T25, 3.5 Nm
-
Install RH sun visor bracket cover
Note4x clips
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Install RH upper A-pillar trim
Note3x clips, 1x tether, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom and work up, Pull seal over trim
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Install RH mid A-pillar assembly
Note1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim
-
Install RH IP end cap
Note3x clips
- Move LH front seat to original position
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Connect LH sunvisor connector
Note1x connector
-
Install LH sun visor into headliner area
NoteFold sun visor to the closed and folded down position but do not latch in place
-
Install LH sun visor fastener
Note1x screw, T25, 3.5 Nm
-
Install LH sun visor bracket cover
Note4x clips
-
Install LH upper A-pillar trim
Note3x clips, 1x tether, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom and work up, Pull seal over trim
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Install LH lower A-pillar trim
Note6x clips, 2 locating pins, Align front locating pin first
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Install clip securing LH lower A-pillar trim
Note1x push clip
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Install LH mid A-pillar assembly
Note1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
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Install LH IP end cap
Note3x clips
- Connect to vehicle using Toolbox 3.0
- Select ‘Actions/Autodiag’ and search for ‘Service_Redeploy’
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Select ‘UPDATE_CAN-REDEPLOYSearch for routine in Toolboxhv / Drive Inverter DIRE1L Replacement - CAN Redeployhv / Drive Inverter DIRE1R Replacement - CAN Redeployhv / Drive Inverter DIRE2 Replacement - CAN Redeployhv / Front Drive Inverter Replacement - CAN Redeployhv / Rear Drive Inverter Replacement - CAN Redeployhv / Rear Left Drive Inverter Replacement - CAN Redeployhv / Rear Right Drive Inverter Replacement - CAN Redeployhv / Front Drive Unit Replacement - CAN Redeployhv / Rear Drive Unit Replacement - CAN Redeploy’, click ‘Run’, and allow routine to complete
NoteSelect ‘X’ at top right of window to close once complete
- Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
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Once firmware redeploy is complete, Verify on center display release notes are present
NoteIf the redeploy fails you may receive an error message on UI
- Raise all four windows
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Close all four doors
NoteIf 12V is powered up, Unlatch rear doors before closing