29/05/2024 18:10:40

Headliner Assembly (Remove and Replace)

Correction code 152031021.26 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2023-05-19: Added headliner shipping bag installation tip.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Open all four doors
  2. Lower all four windows
  3. Open liftgate
  4. Remove LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  5. Remove LH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
  6. Remove LH upper A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Pull inside of the upper portion of upper A-pillar, Depress 2x tabs to remove tether from body side, Then pull upper A-pillar upward to remove
  7. Remove clip securing LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  8. Remove LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
  9. Remove LH sun visor bracket cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Extending the sun visor may allow for extra working room
  10. Remove LH sun visor fastener
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T25, 3.5 Nm, Extending the sun visor may allow for extra working room
  11. Remove LH sun visor from headliner area
    Informational PurposesAn informational icon, calling your attention
    Note
    Fold sun visor to the closed and folded down position but do not latch in place
  12. Disconnect LH sun visor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  13. Move LH front seat forward
  14. Remove RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  15. Remove RH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
  16. Remove RH upper A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, Pull inside of the upper portion of upper A-pillar, Remove 3x tether hooks by twisting and pulling away from housing, Then pull upper A-pillar upward to remove
  17. Remove RH sun visor bracket cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Extending the sun visor may allow for extra working room
  18. Remove RH sun visor fastener
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T25, 3.5 Nm, Extending the sun visor may allow for extra working room
  19. Remove RH sun visor from headliner area
    Informational PurposesAn informational icon, calling your attention
    Note
    Fold sun visor to the closed and folded down position but do not latch in place
  20. Disconnect RH sun visor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  21. Move RH front seat forward
  22. Remove 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Lift front edge of seat cushion upward to release foam from frame
  23. Partially remove LH rear door seal
  24. Remove LH rear sill trim
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim, Trim part may slightly differ, by vehicle build location
  25. Push open LH coat hook
  26. Open LH coat hook screw cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking tab
  27. Remove LH coat hook screw
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 1.0 Nm
  28. Release LH upper B-pillar assembly and move aside
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Pull the bottom of the upper B-pillar toward inside of the vehicle then pull the top to release the remaining clips
  29. Remove rear load floor
  30. Remove front load floor
  31. Remove trunk sill trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  32. Remove LH load floor bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 2x clips
  33. Remove LH trunk pocket bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, 5x alignment tabs
  34. Release top edge of LH trunk side trim and disconnect 12V outlet and trunk switch connectors
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 2x connectors, Trim part may slightly differ, by vehicle build location
  35. Release remaining clips and remove LH trunk side trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, 5x clips, Guide front clip stanchions around LH C-pillar
  36. Remove LH upper C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, Guide front upper corner groove out from headliner and place trim aside
  37. Partially remove RH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Pillar and sill trim have tabs seated underneath seal
  38. Remove RH rear sill trim
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of RH rear sill trim working your way back towards rear of sill trim
  39. Push open RH coat hook
  40. Open RH coat hook screw cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x locking tab
  41. Remove RH coat hook screw
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 1.0 Nm
  42. Release clips securing the RH upper B-pillar assembly and move aside
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Pull the bottom of the upper B-pillar toward inside of the car, then pull the top to release the remaining clips
  43. Remove RH load floor bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 2x clips
  44. Remove RH trunk pocket bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, 5x alignment tabs
  45. Release clips and remove RH trunk side trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, 11x clips, Guide front clip stanchions around RH C-pillar
  46. Remove RH upper C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, Guide front upper corner groove out from headliner and place trim aside
  47. Disconnect headliner harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  48. Remove headliner harness clips from LH A-pillar area
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips
  49. Release headliner from body
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, Recommend assistance, Headliner will be partially supported by safety tethers at B-pillars and 2x tether clips at rear corners
  50. Disconnect LH rear map light and release from rear portion of headliner
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x harness clip
  51. Disconnect RH rear map light and release from rear portion of headliner
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x harness clip
  52. Remove fasteners joining front and rear headliner trim
    Informational PurposesAn informational icon, calling your attention
    Note
    10x screws, T20, 1.0 Nm
  53. Remove front headliner from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Remove through front door, Place headliner on clean surface
  54. Release LH rear headliner tether from roof clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 1.5 Nm
  55. Release RH rear headliner tether from roof clip
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T20, 1.5 Nm
  56. Remove rear headliner from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tether clips, Recommend assistance, Remove through rear door, Place headliner on clean surface
  57. Remove LH coat hook tether clip from body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  58. Remove RH coat hook tether clip from body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  59. Separate new headliner into front and rear
    Informational PurposesAn informational icon, calling your attention
    Note
    10x screws, T20, 1.0 Nm
    Tip: The headliner shipping bag might be useful as a "third hand" for installation.
    1. Lay the shipping bag flat with the opening toward you.
    2. Use scissors to cut both the top and bottom sides of the bag up the middle, until there is about 12 in (30 cm) left. The bag will look like a pair of pants.
    3. Open the vehicle front/rear (as appropriate) doors, set the bag on the vehicle roof, and then bring the "legs" of the bag through each doorway into the cabin.
    4. Tie the very ends of the legs together to make a very loose loop out of the cabin, over the roof, and back into the cabin. If the loop is too tight, cut a little more up the middle.
    5. Use the loop to support the headliner during installation. If the loop is too loose, tie an additional knot to reduce slack.
  60. Place rear headliner into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x tether clips, Recommend assistance, Install through rear door
  61. Place front headliner into vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance, Install through front door
  62. Install fasteners joining front and rear headliner trim
    Informational PurposesAn informational icon, calling your attention
    Note
    10x screws, T20, 1.0 Nm, Recommend assistance
  63. Connect RH rear map light and secure to rear portion of headliner
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x harness clip
  64. Connect LH rear map light and secure to rear portion of headliner
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 1x harness clip
  65. Install headliner to body
    Informational PurposesAn informational icon, calling your attention
    Note
    11x clips, Recommend assistance, Seat 2x clips at coat hooks when replacing headliner, Reseat primary seal at doors and liftgate to headliner
  66. Install headliner harness clips to A-pillar area
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips
  67. Connect headliner harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  68. Install LH upper C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, Guide front upper corner groove under headliner, Insert guide tab to headliner behind quarter glass, Seat trunk seal to edge of trim
  69. Position LH trunk side trim and install lower clips
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clips, 5x clips, Guide front clip stanchions around LH C-pillar
  70. Connect 12V outlet and trunk switch connector and seat top edge of LH trunk side trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 2x connectors
  71. Install LH trunk pocket bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, 5x alignment tabs
  72. Install LH load floor bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 2x clips
  73. Install RH upper C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, Guide front upper corner groove under headliner, Insert guide tab to headliner behind quarterglass, Seat trunk seal to edge of trim
  74. Install RH trunk side trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, 11x clips, Guide front clip stanchions around RH C-pillar
  75. Install RH trunk pocket bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, 5x alignment tabs
  76. Install RH load floor bracket
    Informational PurposesAn informational icon, calling your attention
    Note
    3x tabs, 2x clips
  77. Install trunk sill trim
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Seat seal around edge of trim
  78. Install front load floor
  79. Install rear load floor
  80. Install the LH upper B-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Lower the seat belt slider to align it with the B-pillar panel, Insert top portion of upper B-pillar under the headliner to align the clips, Press the bottom to fully seat upper B-pillar to lower B-pillar, Make sure the seal correctly overlaps the trim
  81. Install LH rear sill trim
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of LH rear sill trim into trunk side trim and work your way forward securing clips, Trim part may slightly differ, by vehicle build location
  82. Reseat LH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Seat pillar and sill trim tabs underneath seal
  83. Install the RH upper B-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Lower the seat belt slider to align it with the B-pillar panel, Insert top portion of upper B-pillar under the headliner to align the clips, Press the bottom to fully seat upper B-pillar to lower B-pillar, Make sure the seal correctly overlaps the trim
  84. Install RH rear sill trim
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of RH rear sill trim into trunk side trim and work your way forward securing clips
  85. Reseat RH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Seat pillar and sill trim tabs underneath seal
  86. Install 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Slide rear cushion rearward then align foam with seat rail, Make sure cushion is fully seated with push & pull test
  87. Close liftgate
  88. Move RH front seat to original position
  89. Connect RH sun visor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  90. Install RH sun visor into headliner area
    Informational PurposesAn informational icon, calling your attention
    Note
    Fold sun visor to the closed and folded down position but do not latch in place
  91. Install RH sun visor fastener
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T25, 3.5 Nm
  92. Install RH sun visor bracket cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  93. Install RH upper A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x tether, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom and work up, Pull seal over trim
  94. Install RH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim
  95. Install RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  96. Move LH front seat to original position
  97. Connect LH sunvisor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  98. Install LH sun visor into headliner area
    Informational PurposesAn informational icon, calling your attention
    Note
    Fold sun visor to the closed and folded down position but do not latch in place
  99. Install LH sun visor fastener
    Informational PurposesAn informational icon, calling your attention
    Note
    1x screw, T25, 3.5 Nm
  100. Install LH sun visor bracket cover
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  101. Install LH upper A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x tether, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom and work up, Pull seal over trim
  102. Install LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 2 locating pins, Align front locating pin first
  103. Install clip securing LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  104. Install LH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
  105. Install LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  106. Connect to vehicle using Toolbox 3.0
  107. Select ‘Actions/Autodiag’ and search for ‘Service_Redeploy’
  108. Select ‘UPDATE_CAN-REDEPLOYSearch for routine in Toolboxhv / Drive Inverter DIRE1L Replacement - CAN Redeployhv / Drive Inverter DIRE1R Replacement - CAN Redeployhv / Drive Inverter DIRE2 Replacement - CAN Redeployhv / Front Drive Inverter Replacement - CAN Redeployhv / Rear Drive Inverter Replacement - CAN Redeployhv / Rear Left Drive Inverter Replacement - CAN Redeployhv / Rear Right Drive Inverter Replacement - CAN Redeployhv / Front Drive Unit Replacement - CAN Redeployhv / Rear Drive Unit Replacement - CAN Redeploy’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘X’ at top right of window to close once complete
  109. Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
  110. Once firmware redeploy is complete, Verify on center display release notes are present
    Informational PurposesAn informational icon, calling your attention
    Note
    If the redeploy fails you may receive an error message on UI
  111. Raise all four windows
  112. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Note
    If 12V is powered up, Unlatch rear doors before closing