15/12/2023 01:30:27

Busbar - Outlet - Positive - Fast Charge - HV Battery (Structural Pack) (Remove and Replace)

Correction code 16307202 1.92 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Open all four doors
  2. Lower all four windows
  3. Place vehicle in service mode with touchscreen
    Informational PurposesAn informational icon, calling your attention
    Note
    Hold Tesla T icon at top of center display for four seconds and then type "service" into dialog box
  4. Remove the ancillary bay cover. See Cover - Ancillary Bay (Structural Pack) (Remove and Replace).
  5. Remove the pyrotechnic battery disconnect. See Pyrotechnic Battery Disconnect (Structural Pack) (Remove and Install).
  6. Disconnect fast charge contactor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Push on both side of connector to release tabs and pull upward
  7. Remove bolt securing AC filter harness to negative DC inlet busbar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 15 Nm, Minus 180 degrees, 5 Nm + 60 degrees, Discard after removal
  8. Remove bolt securing AC filter harness positive DC inlet busbar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 15 Nm, Minus 180 degrees, 5 Nm + 60 degrees, Discard after removal
  9. Release AC filter harness from tray
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  10. Remove FC contactor cover
    Informational PurposesAn informational icon, calling your attention
    Note
    3x securing tabs
  11. Remove bolts securing FC positive outlet jumper
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 15 Nm, Minus 180 degrees, 5 Nm + 60 degrees, Discard after removal
  12. Remove FC positive outlet jumper from ancillary bay
  13. Position FC positive outlet jumper onto ancillary bay
  14. Install bolts securing FC positive outlet jumper
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 15 Nm, Minus 180 degrees, 5 Nm + 60 degrees, Discard after removal
  15. Perform Hioki measurement at the joint from FC positive outlet jumper busbar to DC positive link busbar
    Informational PurposesAn informational icon, calling your attention
    Note
    1 HV joint, 60µΩ or less
  16. Install FC contactor cover
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    Note
    3x securing tabs
  17. Install bolt securing AC filter harness positive DC inlet busbar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 15 Nm, Minus 180 degrees, 5 Nm + 60 degrees, Install new bolt
  18. Install bolt securing AC filter harness to negative DC inlet busbar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 13mm, 15 Nm, Minus 180 degrees, 5 Nm + 60 degrees, Install new bolt
  19. Perform Hioki impedance measurement at joint from AC filter harness to positive DC inlet busbar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x HV joint, 150µΩ or less
  20. Perform Hioki impedance measurement at joint from AC filter harness to negative DC inlet busbar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x HV joint, 150µΩ or less
  21. Secure AC filter harness onto tray
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips
  22. Connect fast charge contactor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Push on both side of connector to release tabs and pull upward
  23. Measure the voltage across the pyrotechnic battery disconnect mount points, and then install the pyrotechnic battery disconnect. See Pyrotechnic Battery Disconnect (Structural Pack) (Remove and Install).
  24. Install the ancillary bay cover. See Cover - Ancillary Bay (Structural Pack) (Remove and Replace).
  25. Exit Service Mode through UI
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    Note
    Controls > Service Mode > Exit Service Mode
  26. Raise all four windows
  27. Close all four doors
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    Note
    If 12V is powered up, Unlatch rear doors before closing