01/04/2024 13:58:29

Harness - Door - Rear - LH (Remove and Replace)

Correction code 17102802 0.78 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Open LH rear door
  2. Lower LH rear window
  3. Remove fasteners securing LH rear door panel under armrest and door trim handle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 6 Nm
  4. Remove underside white task light from LH rear door panel
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, 1x connector, Insert the trim tool to release C-notch toward front of door, then disconnect white task light with small flat screwdriver before removing it, Caution: harness very short
  5. Remove LH rear door panel assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips, 3x fir tree clips, 3x connectors, Pull outwards and up from underside white task light to release clips securing panel to door, then remove top portion from door seal, Remove harness from trim panel
  6. Release inner belt seal from LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, Pull up to release seal, Remove clips left behind and reinstall onto seal
  7. Remove circle button plugs covering openings in door for access to regulator guide blocks
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs
  8. Temporarily connect underside white task light to LH rear door harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Caution: route harness/lamp so it will not be damaged when closing door
  9. Connect window switch special tool to LH rear door harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  10. Close LH rear door latch to allow window to raise fully
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not close door with window in this position, as upper bright trim will be damaged
  11. Raise window for access to regulator guide blocks
  12. Remove bolt securing forward most regulator guide block
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 12 Nm
  13. Remove bolt securing forward most regulator guide block
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 12 Nm
  14. Remove window glass from LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    It is suggested to ask another colleague to help
  15. Release LH rear outer belt seal from door assembly by prying and pulling up
  16. Disconnect rear window motor connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Disengage locking tab, then release connector body
  17. Remove the manual latch release cable from window regulator panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  18. Disconnect harness from LH rear pressure sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull back on locking tab, then release connector body
  19. Release clips securing door harness to closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  20. Remove bolts securing the window regulator to door assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 8mm, 4 Nm
  21. Remove plugs covering regulator rail fasteners
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs
  22. Remove closeout panel assembly from door
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8 Nm, Remove bolts, then slide closeout panel assembly down and out, Window regulator and closeout panel come out as one piece
  23. Disconnect LH rear outer door handle connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Pull to disengage locking tab, Pull again to release connector body
  24. Release upper clip securing LH rear door harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  25. Disconnect the LH front door latch
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Disengage locking tab, then release connector
  26. Release clips securing LH rear door harness along door side
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  27. Release harness clips along bottom of LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  28. Open LH front door
  29. Remove LH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
  30. Remove clip securing LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  31. Remove LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
  32. Release LH front seat harness and guide from body
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1 datum, Datum goes through access hole on LH lower B-pillar
  33. Move LH front seat forward
  34. Release LH upper B-pillar assembly and move aside
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Pull the bottom of the upper B-pillar toward inside of the vehicle then pull the top to release the remaining clips
  35. Release 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    Note
    Lift front edge of seat cushion upward to release foam from frame, Pull towards front of vehicle then tilt bench against 40/60 back
  36. Partially remove LH rear door seal
  37. Remove LH rear sill trim
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim
  38. Remove clip securing LH lower B-pillar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, Clip secures lower B-pillar and rear cabin carpet to body
  39. Remove the LH lower B-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, Pull the top of B-pillar to release top clips then work your way to bottom clips
  40. Release grommet connector then remove LH rear door harness from the B-pillar area
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x clips, 1x grommet, Pry at both the top and then the bottom of rear door harness grommet while pulling away from B-pillar to release door harness
  41. Remove rubber grommet from LH rear door assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x grommet, Pull grommet through LH rear door assembly from within door
  42. Remove LH rear door harness from door assembly
  43. Position LH rear door harness into door assembly
  44. Install rubber grommet to LH rear door assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x grommet
  45. Install LH rear door harness to B-pillar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, 2x clips, 1x grommet, Press LH rear door harness connector to body harness connector, Hold body harness connector in place till audible click is heard, Gently pull body harness connector to ensure its secure, Ensure door harness grommet is seated to B-pillar
  46. Install the LH lower B-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, Align the bottom guide tab to its slot then press the bottom clips, Work your way to top clips
  47. Install clip securing LH lower B-pillar to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip, Clip secures lower B-pillar and rear cabin carpet to body
  48. Install LH rear sill trim
    Informational PurposesAn informational icon, calling your attention
    Note
    5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of LH rear sill trim into trunk side trim and work your way forward securing clips
  49. Reseat LH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Note
    Seat pillar and sill trim tabs underneath seal
  50. Reposition 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    Note
    Slide cushion rearward then align with buckles and foam with seat rail, Make sure cushion is fully seated with push & pull test
  51. Install the LH upper B-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips, Lower the seat belt slider to align it with the B-pillar panel, Insert top portion of upper B-pillar under the headliner to align the clips, Press the bottom to fully seat upper B-pillar to lower B-pillar, Make sure the seal correctly overlaps the trim
  52. Move LH front seat to original position
  53. Secure LH front seat harness and guide to body
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips, 1x datum, Datum goes through access hole on LH lower B-pillar
  54. Install LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, 2 locating pins, Align front locating pin first
  55. Install clip securing LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Note
    1x push clip
  56. Reseat LH front door seal along lower A-pillar trim
  57. Install LH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
  58. Close LH front door
  59. Install harness clips along LH rear door assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  60. Install harness clips along LH rear door side
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  61. Connect the LH rear door latch
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Fully seat connector, then engage locking tab
  62. Install upper clip securing LH rear door harness
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  63. Connect harness to door handle assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Fully seat connector, then engage locking tab
  64. Install closeout panel assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 8 Nm, Slide window regulator rail up against inside of door and seat closeout panel outside, Install and torque bolts that secure window regulator rails
  65. Install regulator rail bolt plugs
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs
  66. Install bolts securing the window regulator panel to door assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 8mm, 4 Nm, Hand start bolts to avoid stripping out the threads
  67. Install clips securing door harness to closeout panel
    Informational PurposesAn informational icon, calling your attention
    Note
    3x clips
  68. Connect door harness to LH rear pressure sensor
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Fully seat connector, then engage locking tab
  69. Install the manual latch release cable to window regulator panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  70. Connect rear window motor harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Fully seat connector, then engage locking tab
  71. Install LH rear outer belt seal to door assembly by pressing downward
    Informational PurposesAn informational icon, calling your attention
    Note
    P-80 lubricant may be used to ease installation
  72. Install window glass to LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    It is suggested to ask another colleague to help
  73. Secure window glass to guide block clamps hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 12 Nm, Make sure guide blocks are not bottomed out on the regulator, this will allow for adjustment if needed
  74. Lower window fully
  75. Install inner belt seal onto LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips, Push down to secure
  76. Release LH rear door latch by pulling emergency release cable
  77. Close LH rear door
  78. Open LH front door
  79. Fully raise LH rear window
  80. Check gap and flushness
    Informational PurposesAn informational icon, calling your attention
    Note
    Refer to CVIS for current spec, Stop procedure and re-adjust if necessary
  81. Open LH rear door
  82. Close LH rear door latch to allow window height adjustment
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not close door with window fully raised, as upper bright trim will be damaged
  83. Adjust glass for access to regulator guide blocks
  84. Loosen bolts securing window glass to regulator guide blocks about half a turn to maintain position but still allow adjustment
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 12 Nm
  85. Adjust the front of moving glass to achieve flush target to B-Pillar applique
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, Use a 5mm hex socket to adjust the friction pad to tilt the glass inboard or outboard, Turn clockwise to achieve outboard adjustments and turn counter clockwise to achieve inboard adjustments
  86. Adjust the rear of moving glass to achieve flush target to quarter glass assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, Use a 5mm hex socket to adjust the friction pad to tilt the glass inboard or outboard, Turn clockwise to achieve outboard adjustments and turn counter clockwise to achieve inboard adjustments
  87. Adjust moving glass to achieve gap target and hand tighten bolts
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 12 Nm
  88. Release LH rear door latch by pulling emergency release cable
  89. Close LH rear door
  90. Check gap and flushness
    Informational PurposesAn informational icon, calling your attention
    Note
    Readjust if necessary
  91. Open LH rear door
  92. Close LH rear door latch to allow window height adjustment
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not close door with window fully raised, as upper bright trim will be damaged
  93. Adjust glass for access to regulator guide blocks
  94. Torque bolts securing window glass to regulator guide blocks
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 10mm, 12 Nm
  95. Release LH rear door latch by pulling emergency release cable
  96. Lower LH rear window
  97. Disconnect window switch special tool
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  98. Install circle button plugs covering openings in door for regulator guide blocks
    Informational PurposesAn informational icon, calling your attention
    Note
    2x plugs
  99. Disconnect underside white task light from LH rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector
  100. Install underside white task light to rear door panel
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Make sure the white task light C notch is pointing toward front edge of door trim
  101. Install LH rear door panel assembly
    Informational PurposesAn informational icon, calling your attention
    Note
    10x clips, 3x fir tree clips, 4x connectors, Secure harness clip first to make sure speaker connector and underside white task light connector are not swapped, then make harness connections, Slide top portion of panel into door seal first, then swing bottom into place, Ensure all clips are seated
  102. Install fasteners securing door panel to rear door
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, T30, 6 Nm, Do not use M3 door fasteners which are shorter in length
  103. Raise LH rear window
  104. Close LH rear door
  105. Connect to vehicle using Toolbox 3.0
  106. Select "Actions/Autodiag" tab and search for "window"
  107. Select TEST-SELF_VCLEFT_REAR-L_CALIBRATE-WINDOWSearch for routine in Toolbox, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    The window will cycle up & down, Select ‘X’ at top right of window to close once complete
  108. Remove HSD cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
  109. Close LH front door