22/11/2023 00:08:36

Crush Can - Upper - Front - LH (Structural Pack) (Remove and Replace)

Correction code 10012432 1.02 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Remove

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Open the LH front door and lower the LH front window.
  2. Raise and support the vehicle. See Raise Vehicle - 2 Post Lift.
  3. Use the touchscreen to place vehicle in service mode.
  4. Open the hood.
  5. Use the touchscreen to power off the vehicle.
  6. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  7. Disconnect 12V power. See 12V/LV Power (Disconnect and Connect).
  8. Release the connector lock, and then disconnect the active grille shutter electrical connector.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not push down on the red tab. Pull the red tab to release the connector lock.
  9. Remove the ambient temperature sensor cover from the active grille shutter, and then disconnect the sensor electrical connector.
  10. Remove the bolts (x2) that attach the underhood storage unit reinforcement bracket to the cooling fan, and then slide the bracket rearward for clearance.
    Tip: Use of the following tool(s) is recommended:
    • External Torx Plus EP14
    • Flex head ratchet/flex head torque wrench
    • 3 in extension
  11. Remove the bolts (x5) that attach the top of the front fascia to the vehicle.
    4 Nm (2.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    • ¼ in std ratchet
    • 2 in extension
    • Wurth ¼ in hexagon 1 Nm - 5 Nm torque wrench (installation only)
      • ¼ in hex to ¼ in square 2 in adapter
  12. Remove the front aero shield panel. See Panel - Aero Shield - Front (Non-Structural Pack) (Remove and Replace).
  13. Remove the front fascia. See Fascia - Front (Remove and Install).
  14. Raise vehicle fully and lower lift onto locks.
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height. Make sure there's an audible click of locks on both sides before lowering, otherwise vehicle may tilt to side.
  15. Remove the cooling fan module. See Module - Cooling Fan (Remove and Install).
  16. Lower vehicle partially and set lift onto locks.
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered. Set vehicle to comfortable working height.
  17. Remove the front bumper beam. See Bumper Beam - Front (Remove and Replace).
    Informational PurposesAn informational icon, calling your attention
    Note
    It is not necessary to remove the LH and RH front bumper crash accelerometer sensors or the foam from the bumper beam assembly after removing the assembly from the vehicle.
  18. Release the LH front upper crush can clip.
  19. Remove the bolt that attaches the LH front upper crush can to the vehicle.
    Tip: Use of the following tool(s) is recommended:
    • 13 mm socket
  20. Remove and discard the bolts (x2) that attach the LH front upper crush can to the vehicle, and then remove the crush can from the vehicle.
    Tip: Use of the following tool(s) is recommended:
    • Cordless 3/8in Dr. Impact
    • Socket External Torx 3/8in Dr. EP16 - 1672283-00-A

Install

  1. Position the LH front upper crush can on the vehicle, and then install the new bolts (x2) that attach the crush can to the vehicle.
    75 Nm (55.3 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • Cordless 3/8in Dr. Impact
    • Flex head ratchet/flex head torque wrench
    • Socket External Torx 3/8in Dr. EP16 - 1672283-00-A
  2. Install the bolt that attaches the LH front upper crush can to the vehicle.
    30 Nm (22.1 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 3 in extension
    • 13 mm socket
    • Cordless 3/8in Dr. Ratchet
    • Flex head ratchet/flex head torque wrench
  3. Install the LH front upper crush can clip.
  4. Install the front bumper beam. See Bumper Beam - Front (Remove and Replace).
  5. Raise vehicle fully and lower lift onto locks.
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height. Make sure there's an audible click of locks on both sides before lowering, otherwise vehicle may tilt to side.
  6. Install the cooling fan module. See Module - Cooling Fan (Remove and Install).
  7. Lower vehicle partially and set lift onto locks.
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered. Set vehicle to comfortable working height.
  8. Install the front fascia. See Fascia - Front (Remove and Install).
  9. Raise vehicle fully and lower lift onto locks.
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height. Make sure there's an audible click of locks on both sides before lowering, otherwise vehicle may tilt to side.
  10. Install the front aero shield panel. See Panel - Aero Shield - Front (Non-Structural Pack) (Remove and Replace).
  11. Install the bolts (x5) that attach the top of the front fascia to the vehicle.
    4 Nm (2.9 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • 10 mm socket
    • ¼ in std ratchet
    • 2 in extension
    • Wurth ¼ in hexagon 1 Nm - 5 Nm torque wrench (installation only)
      • ¼ in hex to ¼ in square 2 in adapter
  12. Position the underhood storage unit reinforcement bracket onto the cooling fan, and then install the bolts (x2) that attach the bracket to the fan.
    48 Nm (35.4 lbs-ft)
    Tip: Use of the following tool(s) is recommended:
    • External Torx Plus EP14
    • Flex head ratchet/flex head torque wrench
    • 3 in extension
  13. Connect the ambient temperature sensor electrical connector, and then install the sensor cover onto the active grille shutter.
  14. Connect the active grille shutter electrical connector, and then engage the connector lock.
  15. Remove the coolant bottle cap, and then fill the coolant to the "Max" line.
    Important: Ensure G-48 coolant is used.
  16. Connect 12V power. See 12V/LV Power (Disconnect and Connect).
  17. Unlock vehicle gateway. See Gateway (Unlock).
  18. Use the touchscreen to access the thermal system routines.
    Informational PurposesAn informational icon, calling your attention
    Note
    Select Quick Controls > Service Mode > Thermal > Actions.
  19. Select "Start Coolant Air Purge".
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure the vehicle is not in "Drive". Putting the vehicle into "Drive" will stop this routine. Wait until the coolant pumps stop running (audible noise). "Routine Passed" will appear, but the pumps will run for approximately 10 minutes. If another routine is initiated during this time, it will fail. The routine is still running despite the completed message. Speeds can be monitored in garage under PT Thermal tab. Idle speed = ~1,500 RPM. The test will vary speeds from 3,500-6,500 RPM and actuate valves between SERIES and PARALLEL. If speeds hover at 7,000 RPM, this indicates the pumps are air locked. If the pumps are air locked, perform a coolant system vacuum fill (see Cooling System (Vacuum Refill)), and then continue to add coolant and purge until the coolant level reaches between the NOM and MAX lines on the bottle.
  20. Inspect the coolant level and top off as necessary.
    Important: Ensure G-48 coolant is used.
  21. Install the coolant bottle cap.
  22. Perform the "Thermal Performance" routine through the touchscreen: Click "thermal icon" > Actions, then click Test Thermal Performance, and then Run. Close the window once the routine passes.
  23. Install the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
  24. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  25. Close the hood.
  26. Remove the vehicle from the lift.
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove from under the vehicle.
  27. Raise the LH front window.
  28. Close the LH front door.