Correction code 15306090 0.50 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

1. Open all four doors
2. Lower all four windows
3. Move LH front seat forward
4. Tilt 7s 2nd row 60 seat forward
   Note

   Hold 2nd row 60 seat LH shoulder switch, Slide seat all the way forward and tit up

   

   

5. Partially remove LH rear door seal

   

6. Remove LH 7s Lower C-Pillar Trim
   Note

   8x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim

   

   

7. Move RH front seat forward

   

8. Position 40 seat into easy entry mode
   Note

   Press shoulder switch and push 40 seat forward to position into easy entry mode

   

   

9. Remove 3rd row seat cushion and disconnect harness
   Note

   1x connector, Pull LH and RH release lever under 3rd row seat cushion to release seat cushion

   

   

   

10. Remove 3rd row LH seat cushion bolster
    Note

    1x bolt, 13mm, 37 Nm, Slide LH seat cushion bolster towards front of vehicle to remove

    

    

11. Open liftgate

    

12. Remove rear load floor

    

13. Remove trunk sill trim
    Note

    4x clips

    

14. Remove 7s LH load floor bracket
    Note

    2x clips

    

    

15. Remove LH trunk pocket bracket
    Note

    1x push clip, 5x alignment tabs

    

16. Release 3rd row LH seat backrest
    Note

    Front switch at LH trunk trim panel

    

    

17. Open charge port door

    

18. Open the hood.

    

19. Power off the vehicle using the touchscreen.

    

    

20. Remove the rear apron.

    

    

21. Disconnect the 12V negative battery cable and First Responder Loop.

    

    

22. Empty all pockets and remove all metal objects such as watches and jewelery.
23. Inspect the HV insulating gloves for any damage.

    

24. Put on the HV insulating gloves and leather over gloves.

    

25. Verify there is no high voltage present at the charge port
    Note

    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage components, Measure B+ to B-, B- to Ground, and B+ to Ground (use rear left door striker as a ground for the test), If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

    

    

    

    

26. Remove HV insulating gloves

    

27. Release top edge of LH 7s trunk side trim and disconnect 12V outlet and trunk switch connectors
    Note

    6x clips, 2x connectors

    

    

    

28. Release remaining clips and remove LH 7s trunk side trim
    Note

    1x push clip, 5x clips, Guide front clip stanchions around LH C-pillar, Pull the top of the trunk side trim all the way down flat so it clears the edge of the folded down LH 3rd row seatback and pull straight out

    

    

    

    

29. Remove LH upper C-pillar trim
    Note

    6x clips, Guide front upper corner groove out from headliner and place trim aside

    

30. Remove LH C-pillar bracket
    Note

    3x clips, 1x manual release cable, 1x harness clip

    

    

31. Release connectors from charge port assembly
    Note

    2x connectors, Remove white locking tab, Depress tab to release connection from the charge port, Continue to pull off connector, The charge port connection is intended to disengage safety cap when released, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector

    

    

    

    

32. Remove charge port safety cap
    Note

    2x tabs

    

33. Remove fasteners securing charge port busbar to charge port and remove busbar leads from studs
    Note

    2x nuts, 10mm, 9 Nm, Nuts have captured washers

    

34. Release harness guide from body at LH rear door sill
    Note

    3x clips

    

    

35. Remove bolt securing lower LH 2nd row retractor anchor to body
    Note

    1x patch bolt, 15mm, 35 Nm, Discard after removal

    

36. Release LH front wheelhouse NVH insulator from wheelhouse
    Note

    Maneuver busbar to assist with clearing space for the wheelhouse to remove

    

37. Secure LH front wheelhouse NVH insulator onto wheelhouse
    Note

    Maneuver the busbar to successfully tuck insulator onto wheelhouse

    

38. Install bolt securing lower LH 2nd row retractor anchor to body
    Note

    1x patch bolt, 15mm, 35 Nm, Install new patch bolt

    

39. Secure harness guide to body at LH rear door sill
    Note

    3x clips

    

    

40. Clean charge port assembly busbar contact surface of residual penetrox
    Note

    Use plastic trim tool to push IPA wipe down between plastic divider, Allow 1 minute dry time

    

    

41. Verify charge port studs are torqued to specification
    Note

    2x studs, T10, 2 Nm

    

42. Apply Penetrox to backside of busbar leads
    Note

    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered

    

43. Install charge port busbar leads to charge port assembly
    Note

    2x nuts, 10mm, 9 Nm, Nuts have captured washers, If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary

    

44. Inspect HV insulating gloves
    Note

    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf

    

45. Put on HV insulating gloves and leather over gloves
    Note

    Make sure to wear Electrical Protective Gloves any time Hioki tester is used

    

46. Perform Hioki resistance test at each HV joint from HV busbar lead to charge port stud
    Note

    2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).If the resistance is greater than 0.270 mΩ (270 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step.

    

47. Remove HV insulating gloves
48. Install charge port safety cap
    Note

    2x tabs

    

49. Secure connectors onto charge port assembly
    Note

    2x connectors, Install white locking tab, Engage red locking tab

    

50. Install LH C-pillar bracket
    Note

    3x clips, 1x manual release cable, 1x harness clip

    

    

51. Install LH upper C-pillar trim
    Note

    6x clips, Guide front upper corner groove under headliner, Insert guide tab to headliner behind quarter glass, Seat trunk seal to edge of trim

    

    

    

    

52. Position LH 7s trunk side trim and install lower clips
    Note

    1x push clips, 5x clips, Start by tucking the lower portion of the trunk side trim around the edge of the 3rd row LH backrest so it slides in and seats properly, Guide front clip stanchions around LH C-pillar

    

    

    

    

53. Connect 12V outlet and trunk switch connectors then install top edge of LH 7s trunk side trim
    Note

    6x clips, 2x connectors

    

    

    

54. Install LH trunk pocket bracket
    Note

    1x push clip, 5x alignment tabs

    

55. Install 7s LH load floor bracket
    Note

    2x clips

    

    

56. Install trunk sill trim
    Note

    4x clips, Seat seal around edge of trim

    

    

    

57. Install rear load floor

    

58. Connect the First Responder Loop and 12V negative battery cable.

    

    

59. Close charge port door.
    CAUTION

    Do not try to manually close the charge port door.

    

60. Raise 3rd row LH seat backrest to its original position
    Note

    Manually raise backrest up to its original position until it locks into place

    

61. Close liftgate

    

    

62. Install LH 7s Lower C-Pillar Trim
    Note

    8x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim

    

    

63. Reseat LH rear door seal
    Note

    Seat pillar and sill trim tabs underneath seal

    

64. Install 3rd row LH seat cushion bolster
    Note

    1x bolt, 13mm, 37 Nm, Slide LH seat cushion bolster into seat frame assembly

    

    

65. Install 3rd row seat cushion and connect harness
    Note

    1x connector, Secure 3rd row seat cushion into RH and LH latches

    

    

66. Move 40 seat to original position

    

67. Move the RH front seat to its original position.
68. Position 7s 2nd row 60 seat back to its original position
    Note

    Tilt 2nd row 60 seat down, Press LH shoulder switch and slide back into original position

    

69. Move LH front seat to original position
    Note

    This can also be achieved by selecting driver profile via UI
70. Raise all four windows
71. Close all four doors
    Note

    If 12V is powered up, Unlatch rear doors before closing