02/08/2024 11:47:57
12V/LV Battery (Remove and Replace)
- 2024-04-10: Added a Note to perform the recovery of the LV battery per Toolbox article prior to its replacement.
- 2024-01-19: Updated instructions for different types of Li-Ion battery.
- 2023-12-04: Updated configuration steps for different types of Li-Ion battery.
- 2023-10-04: Updated configuration steps for lead acid battery to become a separate activity (correction code 91022407) to be added to the service visit.
- 2023-09-07: Updated lead-acid procedure with guidance for changing lead-acid battery types.
- 2023-09-06: Updated Li-Ion Battery procedures according to the latest procedure input.
- Model Y with Lead Acid Battery: 17011202, 0.18
- Model Y with Li-Ion Battery: 17011232, 0.18
NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.
Torque Specifications
Description | Torque Value | Recommended Tools | Reuse/Replace | Notes |
---|---|---|---|---|
(Lead acid) positive/negative cable to the battery terminal |
|
|
Reuse | |
(Li-Ion) bolts that attach the LV battery to the bracket |
|
|
Reuse | Early production vehicles have M6 bolts with 10 mm bolt head. Torque those to 10 Nm |
Remove Lead Acid Battery
Note
If replacing a Clarios (Varta) 12V battery with an AtlasBX 12V battery, or
vice-versa, make sure the vehicle is running software version 2023.32 or newer.
Update the vehicle software if necessary; see Software Update.
- Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
- Disconnect 12V power. See 12V/LV Power (Disconnect and Connect).
- Disconnect the vent tube hose from the LH side of the battery.
- Remove the cover for the 12V positive terminal.
-
Loosen the nut that attaches
the positive lead to the battery, and then remove the lead from the
battery.Tip: Use of the following tool(s) is recommended:
- 10 mm deep socket
- ¼ in std ratchet
- 4 in extension
- Remove the 12V battery strap. See Strap - 12V Battery (Remove and Replace).
- Remove the battery from the vehicle.
- Write the last 6 digits of the vehicle VIN clearly onto the removed battery so that it can be identified if later needed.
Remove Li-Ion Battery
Note
The Li-Ion LV battery may not need to be replaced. Attempt to recover the LV
battery first before determining that the LV battery
needs replacement. Refer to Toolbox article 6249900 for more information.
- Remove the HEPA filter. See Assembly - Filter - HEPA (Remove and Replace).
- Power off the vehicle from the center display.
-
Disconnect the LV battery
connector from the LV battery: release the green locking tab, press the black connector (if
applicable, on 16V battery), pull the black connector lock outwards
to release the connector, and then pull up to disconnect the
connector.
- Disconnect the first responder loop.
- Wait 2 minutes for the electrical system to fully discharge.
-
Remove the bolts (x3) that
attach the LV battery to the vehicle.
NoteEarly production vehicles may be equipped with M6 bolts (torque 10 Nm), later production vehicles are equipped with M8 bolts (torque 6 Nm).
- Remove the LV battery from the vehicle.
Install Lead Acid Battery
Installation procedure is the reverse of removal, except for the following:
CAUTION
Before
installing the new 12V battery, make sure that the new battery's Open Circuit
Voltage (OCV) is above 12.6V. If the OCV is between 12.4V and 12.6V, recharge
the new battery. Any battery below 12.4V must be discarded.
- If replacing a Clarios
(Varta) 12V battery with an AtlasBX 12V battery, or vice-versa, update the
vehicle configuration.NoteThe configuration update can only be performed on vehicles with vehicle software version 2023.32 and newer.NoteIf a configuration update is required, separately add Correction Code 91022407 (Vehicle Configuration Update) to the Service Visit.
- Unlock the vehicle gateway. See Gateway (Unlock).
- In the Service Mode menu, go to .
- Select the type of battery that was installed, and then touch Change Battery Type to Selected.
- Read the prompt, touch Run, and allow the routine to complete.
Install Li-Ion Battery
-
Install the bolts (x3) that attach the LV battery to the vehicle.NoteEarly production vehicles may be equipped with M6 bolts (torque 10 Nm), later production vehicles are equipped with M8 bolts (torque 6 Nm).
- Connect the first responder loop.
-
Connect the LV battery connector to the LV battery: insert the connector,
then push the black connector lock inwards to engage the connector, and then
seat the green locking tab after lock is fully secured.
NoteIf the vehicle does not power up after the LV battery is connected, power up the vehicle with an approved external power supply.
- Enter Service Mode. See Service Mode.
- Unlock vehicle gateway. See Gateway (Unlock).
-
On the vehicle touchscreen, touch Run to start the
routine.
, and click CAUTIONVehicle software must be FW 2023.44 or later version.NoteOnce the routine is completed, the Mosfet and ECPA will be Closed.
-
Only if the replacement battery is CATL_LI_ION: reinstall the
vehicle software. See Software Reinstall - Touchscreen.
NoteYou can read the battery configuration via service UI > Low Voltage > Power Distribution > Li-Ion LV battery > Config.
- Install the HEPA filter. See Assembly - Filter - HEPA (Remove and Replace).