22/09/2022 13:20:05

Headliner Assembly (Remove and Install)

Correction code 15203101 1.20 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Warning

This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Open all four doors
Lower all four windows
Open liftgate
Remove LH IP end cap

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3x clips
Remove LH mid A-pillar assembly

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1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
Remove LH upper A-pillar trim

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3x clips, Pull inside of the upper portion of upper A-pillar, Depress 2x tabs to remove tether from body side, Then pull upper A-pillar upward to remove
Remove clip securing LH lower A-pillar trim

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1x push clip
Remove LH lower A-pillar trim

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6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
Remove LH sun visor bracket cover

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4x clips, Extending the sun visor may allow for extra working room
Remove LH sun visor fastener

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1x screw, T25, 3.5 Nm, Extending the sun visor may allow for extra working room
Remove LH sun visor from headliner area

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Fold sun visor to the closed and folded down position but do not latch in place
Disconnect LH sun visor connector

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1x connector
Move LH front seat forward
Remove lower quad cam cover

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4x tabs, Press on the side of the cover with a trim tool to release some of the tabs
Remove tether from lower quad cam cover

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1x hook, Guide hook through anchor on quad cam cover
Disconnect rear view mirror connector

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1x connector
Remove rear view mirror

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1x bolt, T20, 2.5 Nm
Remove RH IP end cap

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3x clips
Remove RH mid A-pillar assembly

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1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
Remove RH upper A-pillar trim

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3x clips, Pull inside of the upper portion of upper A-pillar, Remove 3x tether hooks by twisting and pulling away from housing, Then pull upper A-pillar upward to remove
Remove RH sun visor bracket cover

Note
4x clips, Extending the sun visor may allow for extra working room
Remove RH sun visor fastener

Note
1x screw, T25, 3.5 Nm, Extending the sun visor may allow for extra working room
Remove RH sun visor from headliner area

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Fold sun visor to the closed and folded down position but do not latch in place
Disconnect RH sun visor connector

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1x connector
Move RH front seat forward
Remove 2nd row seat cushion

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1x connector, Lift front edge of seat cushion upward to release foam from frame
Partially remove LH rear door seal
Remove LH rear sill trim

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5x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim, Trim part may slightly differ, by vehicle build location
Push open LH coat hook
Open LH coat hook screw cover

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1x locking tab
Remove LH coat hook screw

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1x screw, T20, 1.0 Nm
Release LH upper B-pillar assembly and move aside

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4x clips, Pull the bottom of the upper B-pillar toward inside of the vehicle then pull the top to release the remaining clips
Remove rear load floor
Remove front load floor
Remove trunk sill trim

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4x clips
Remove LH load floor bracket

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3x tabs, 2x clips
Remove LH trunk pocket bracket

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1x push clip, 5x alignment tabs
Release top edge of LH trunk side trim and disconnect 12V outlet and trunk switch connectors

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6x clips, 2x connectors, Trim part may slightly differ, by vehicle build location
Release remaining clips and remove LH trunk side trim

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1x push clip, 5x clips, Guide front clip stanchions around LH C-pillar
Remove LH upper C-pillar trim

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6x clips, Guide front upper corner groove out from headliner and place trim aside
Partially remove RH rear door seal

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Pillar and sill trim have tabs seated underneath seal
Remove RH rear sill trim

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5x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of RH rear sill trim working your way back towards rear of sill trim
Push open RH coat hook
Open RH coat hook screw cover

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1x locking tab
Remove RH coat hook screw

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1x screw, T20, 1.0 Nm
Release clips securing the RH upper B-pillar assembly and move aside

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4x clips, Pull the bottom of the upper B-pillar toward inside of the car, then pull the top to release the remaining clips
Remove RH load floor bracket

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3x tabs, 2x clips
Remove RH trunk pocket bracket

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1x push clip, 5x alignment tabs
Release clips and remove RH trunk side trim

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1x push clip, 11x clips, Guide front clip stanchions around RH C-pillar
Remove RH upper C-pillar trim

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6x clips, Guide front upper corner groove out from headliner and place trim aside
Disconnect headliner harness

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1x connector
Remove headliner harness clips from LH A-pillar area

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6x clips
Release headliner from body

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11x clips, Recommend assistance, Headliner will be partially supported by safety tethers at B-pillars and 2x tether clips at rear corners
Disconnect LH rear map light and release from rear portion of headliner

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1x connector, 1x harness clip
Disconnect RH rear map light and release from rear portion of headliner

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1x connector, 1x harness clip
Remove fasteners joining front and rear headliner trim

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10x screws, T20, 1.0 Nm
Remove front headliner from vehicle

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Recommend assistance, Remove through front door, Place headliner on clean surface
Release LH rear headliner tether from roof clip

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1x screw, T20, 1.5 Nm
Release RH rear headliner tether from roof clip

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1x screw, T20, 1.5 Nm
Remove rear headliner from vehicle

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2x tether clips, Recommend assistance, Remove through rear door, Place headliner on clean surface
Separate new headliner into front and rear

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10x screws, T20, 1.0 Nm
Place rear headliner into vehicle

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2x tether clips, Recommend assistance, Install through rear door
Install RH rear headliner tether to roof clip

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1x screw, T20, 1.5 Nm, Ensure tether is not twisted and is routed toward inside of vehicle
Install LH rear headliner tether to roof clip

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1x screw, T20, 1.5 Nm, Ensure tether is not twisted and is routed toward inside of vehicle
Place front headliner into vehicle

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Recommend assistance, Install through front door
Install fasteners joining front and rear headliner trim

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10x screws, T20, 1.0 Nm, Recommend assistance
Connect RH rear map light and secure to rear portion of headliner

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1x connector, 1x harness clip
Connect LH rear map light and secure to rear portion of headliner

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1x connector, 1x harness clip
Install headliner to body

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11x clips, Recommend assistance, Seat 2x clips at coat hooks when replacing headliner, Reseat primary seal at doors and liftgate to headliner
Install headliner harness clips to A-pillar area

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6x clips
Connect headliner harness

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1x connector
Install LH upper C-pillar trim

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6x clips, Guide front upper corner groove under headliner, Insert guide tab to headliner behind quarter glass, Seat trunk seal to edge of trim
Position LH trunk side trim and install lower clips

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1x push clips, 5x clips, Guide front clip stanchions around LH C-pillar
Connect 12V outlet and trunk switch connector and seat top edge of LH trunk side trim

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6x clips, 2x connectors
Install LH trunk pocket bracket

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1x push clip, 5x alignment tabs
Install LH load floor bracket

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3x tabs, 2x clips
Install RH upper C-pillar trim

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6x clips, Guide front upper corner groove under headliner, Insert guide tab to headliner behind quarterglass, Seat trunk seal to edge of trim
Install RH trunk side trim

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1x push clip, 11x clips, Guide front clip stanchions around RH C-pillar
Install RH trunk pocket bracket

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1x push clip, 5x alignment tabs
Install RH load floor bracket

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3x tabs, 2x clips
Install trunk sill trim

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4x clips, Seat seal around edge of trim
Install front load floor
Install rear load floor
Install LH coat hook screw

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1x screw, T20, 1.0 Nm
Close LH coat hook screw cover

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1x locking tab
Push LH coat hook closed
Install the LH upper B-pillar assembly

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4x clips, Lower the seat belt slider to align it with the B-pillar panel, Insert top portion of upper B-pillar under the headliner to align the clips, Press the bottom to fully seat upper B-pillar to lower B-pillar, Make sure the seal correctly overlaps the trim
Install LH rear sill trim

Note
5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of LH rear sill trim into trunk side trim and work your way forward securing clips, Trim part may slightly differ, by vehicle build location
Reseat LH rear door seal

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Seat pillar and sill trim tabs underneath seal
Install RH coat hook screw

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1x screw, T20, 1.0 Nm
Close RH coat hook screw cover

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1x locking tab
Push RH coat hook closed
Install the RH upper B-pillar assembly

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4x clips, Lower the seat belt slider to align it with the B-pillar panel, Insert top portion of upper B-pillar under the headliner to align the clips, Press the bottom to fully seat upper B-pillar to lower B-pillar, Make sure the seal correctly overlaps the trim
Install RH rear sill trim

Note
5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of RH rear sill trim into trunk side trim and work your way forward securing clips
Reseat RH rear door seal

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Seat pillar and sill trim tabs underneath seal
Install 2nd row seat cushion

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1x connector, Slide rear cushion rearward then align foam with seat rail, Make sure cushion is fully seated with push & pull test
Close liftgate
Move RH front seat to original position
Install rear view mirror

Note
1x bolt, T20, 2.5 Nm
Connect rear view mirror connector

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1x connector
Install tether onto lower quad cam cover

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1x hook, Guide hook through anchor on quad cam cover
Install quad camera lower cover

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4x tabs, Install the tabs closest to the rearview mirror assembly and push the cover up to secure
Connect RH sun visor connector

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1x connector
Install RH sun visor into headliner area

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Fold sun visor to the closed and folded down position but do not latch in place
Install RH sun visor fastener

Note
1x screw, T25, 3.5 Nm
Install RH sun visor bracket cover

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4x clips
Install RH upper A-pillar trim

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3x clips, 1x tether, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom and work up, Pull seal over trim
Install RH mid A-pillar assembly

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1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim
Install RH IP end cap

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3x clips
Move LH front seat to original position
Connect LH sunvisor connector

Note
1x connector
Install LH sun visor into headliner area

Note
Fold sun visor to the closed and folded down position but do not latch in place
Install LH sun visor fastener

Note
1x screw, T25, 3.5 Nm
Install LH sun visor bracket cover

Note
4x clips
Install LH upper A-pillar trim

Note
3x clips, 1x tether, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom and work up, Pull seal over trim
Install LH lower A-pillar trim

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6x clips, 2 locating pins, Align front locating pin first
Install clip securing LH lower A-pillar trim

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1x push clip
Install LH mid A-pillar assembly

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1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
Install LH IP end cap

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3x clips
In Garage, enter the VIN and select the "Firmware" tab
Select Part Replacement Deploy tab and select Reinstall

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If new FW package is required, select Deploy tab and click on OTA icon, If there are no firmware packages available there may already be a package staged on the vehicle, If this is the case, skip to step for selecting the clock on the center display
Select "Jobs" tab and confirm firmware is being staged
Select the clock on center display, then select install now to start firmware update

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Tap center display next to software update window until clock runs down to 0. After displayed installation time, Check center display and ensure firmware package was successfully installed
Once firmware is complete, refresh "Jobs" tab and verify firmware was successful

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If firmware is not successful, Restart from OTA step to redeploy the firmware package
Raise all four windows
Close all four doors

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If 12V is powered up, Unlatch rear doors before closing