20/06/2022 13:52:46

Electromechanical Brake Booster Assembly (Non-Structural Pack) (RHD) (Remove and Replace)

Correction code 33201102 1.68NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Remove

  1. Open the RH front door and lower the RH front window.
  2. Move the driver seat fully rearward.
  3. Raise and support the vehicle. See Raise Vehicle - 2 Post Lift.
  4. Remove the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
  5. Disconnect 12V power. See 12V/LV Power (Disconnect and Connect).
  6. Remove the 12V battery. See 12V/LV Battery (Remove and Replace).
  7. Remove the LH and RH wiper arms. See Wiper Arms (Remove and Replace).
  8. Remove the cowl screen panel. See Panel - Cowl Screen (Remove and Replace).
  9. Remove the wiper module. See Wiper Module (Remove and Replace).
  10. Remove the bolt that attaches the fresh air intake duct to the strut tower brace.
  11. Release the fresh intake duct from the studs (x2) on the bulkhead, and then remove the duct from the vehicle.
  12. Release the locking tab, and then disconnect the brake fluid reservoir electrical connector.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    DO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling to release the connector.
  13. Release the locking tab, and then disconnect the harness connectors (x2) from the brake booster assembly.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    DO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling to release the connector.
  14. Place an absorbent material beneath the brake booster and reservoir area.
  15. Using a brake fluid syringe, remove the brake fluid from the reservoir.
  16. Disconnect the brake lines (x2) from the master cylinder.
    Tip: Use of the following tool(s) is recommended:
    • 12 mm 12pt combination wrench
    • 12 mm flare nut crowfoot socket
  17. Remove the driver's footwell. See Cover - Footwell - Driver (Remove and Replace).
  18. Remove the cotter clip from the clevis pin on the brake pedal assembly, and then remove the clevis pin.
  19. Remove and discard the nuts that attach the brake booster to the bulkhead, and then remove the brake booster assembly from the vehicle.
    Tip: Use of the following tool(s) is recommended:
    • 13 mm deep socket
    • 6 in extension

Install

Installation procedure is the reverse of removal, except for the following:

  1. Install new nuts that attach the brake booster to the bulkhead.
    16.5 Nm (12.2 lbs-ft)
  2. Redeploy the firmware. See Software Reinstall - Toolbox.
  3. Bleed the brakes. See Brake Fluid Bleed/Flush.