Correction code 44011142 0.84 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

1. Open all four doors.

   

2. Lower all four windows.

   

3. Move LH front seat forward.

   

4. Move RH front seat forward.

   

5. Open the hood.

   

6. Remove the rear apron.

   

   

7. Remove HEPA filter assembly.
   Note

   2x bolts, 10mm, 5 Nm, Pivot rearward edge up and past brake reservoir, Then lift up to clear frunk assembly

   

   

   

8. Open charge port door.

   

9. Open liftgate.

   

10. Power off the vehicle using the touchscreen.

    

11. Disconnect the LV battery connector and First Responder Loop.

    

    

12. Empty all pockets and remove all metal objects such as watches and jewelery.
13. Inspect the HV insulating gloves for any damage.
    Note

    Make sure that the HV insulating gloves are not expired. Refer to TN-15-92-003 for glove regional expiration information.

    

14. Put on the HV insulating gloves and leather over gloves.

    

15. Verify there is no high voltage present at the charge port on the type 2 (AC charge inlet).
    Note

    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Be sure to place the positive test lead on the side of the HV pin just past the plastic protective covers Measure the the voltage between B+ (the four dead front pins) to B- (rear left door striker as a ground for the isolation check), If voltage is greater than 10V, pack contactors are not open or welded, Stop work and reach out to Service Engineering.

    

    

    

16. Verify there is no high voltage present at the charge port on the Combo 2 (DC charge inlet).
    Note

    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Be sure to place the positive test lead on the side of the HV pin just past the plastic protective covers Measure the voltage between B+ (the two dead front pins) to B- (rear left door striker as a ground for the isolation check), If voltage is greater than 10V, pack contactors are not open or welded, Stop work and reach out to Service Engineering.

    

    

17. Remove HV insulating gloves.

    

18. Remove 2nd row seat cushion.
    Note

    1x connector, Lift front edge of seat cushion upward to release foam from frame

    

    

    

19. Partially remove LH rear door seal.

    

20. Remove LH Lower C-Pillar trim.
    Note

    5x clips, Rear edge is mated with groove in trunk side trim, Release clips at front of LH Lower C-Pillar trim working your way back towards rear of sill trim, trim part may slightly differ, by vehicle build location,Clip position should not be adjusted after bracket is removed or will result in bracket not seating properly later.

    

    

21. Remove rear load floor.

    

22. Remove front load floor.

    

23. Remove trunk sill trim.
    Note

    4x clips

    

    

24. Remove LH load floor bracket.
    Note

    2x tabs, 2x clips, Clip position should not be adjusted after bracket is removed or will result in bracket not seating properly later.

    

    

25. Remove LH trunk side trim.
    Note

    2x connectors, 1x push clip, 8x clips, 7x tabs, guide front clip stanchions around LH C-pillar, trim part may slightly differ by vehicle build location, and the number of clips may also varyt

    

    

    

    

26. Remove LH trunk side trim.
    Note

    2x connectors, 1x push clip, 8x clips, 7x tabs, guide front clip stanchions around LH C-pillar, trim part may slightly differ by vehicle build location, and the number of clips may also varyt

    

    

    

    

27. Remove LH trunk side trim.
    Note

    1x push clip, 5x clips, Release remaining clips and guide front clip stanchions around LH C-pillar.

    

    

28. Remove LH upper C-pillar trim.
    Note

    6x clips, Guide front upper corner groove out from headliner and place trim aside.

    

29. Remove LH C-pillar bracket.
    Note

    3x clips, 1x manual release cable, 1x harness clip

    

    

30. Release connectors from chargeport assembly.
    Note

    3x connectors, Fully remove white locking tab before disconnecting. Pull red locking tab to release lock, pull again to release from connector.

    

31. Remove charge port safety cap.
    Note

    2x tabs

    

32. Remove fasteners securing charge port busbar to charge port and remove busbar leads from studs.
    Note

    2x nuts, 10mm, 9 Nm, Nuts have captured washers.

    

33. Release AC 3 phase connector from chargeport assembly.
    Note

    1x connector, Release locking tab upward.

    

34. Remove charge port assembly.
    Note

    3x bolts, 10mm, 9 Nm

    

    

    

35. Pull and hold the manual release cable to release the actuator.

    

36. Remove actuator screws from charge port assembly.
    Note

    2x screws, T20, 3.3 Nm, Newer vehicle is equipped with T20 tamper proo

    

37. Remove actuator from charge port assembly.
    Note

    Turn over 30 degrees and take out the actuator

    

    

38. Remove DC charge port latch stick o-ring from charge port assembly.
    Note

    1x o-ring, Discard after removal

    

    

39. Remove DC charge port latch stick from actuator.
    Note

    Rotate to release

    

    

40. Lubricate DC latch stick and o-ring.
    Note

    1x o-ring, Apply efficient amount of lubricant to latch stick and o-ring

    

    

    

41. Install DC latch stick to actuator.
    Note

    Rotate to install.

    

42. Install DC latch stick o-ring to charge port assembly.
    Note

    Do not damage o-ring.

    

43. Position actuator to charge port assembly.
    Note

    Gently push actuator, Make sure there is no gap between actuator and charge port.

    

    

44. Install screws securing actuator to charge port assembly.
    Note

    2x screws, T20, 3.3 Nm, Newer vehicle is equipped with T20 tamper proo

    

45. Install charge port assembly.
    Note

    3x bolts, 10mm, 9 Nm

    

    

    

46. Install AC 3 phase connector to charge port assembly.
    Note

    1x connector, Slide downward to engage

    

47. Inspect HV insulating gloves.
    Note

    Make sure that the HV insulating gloves are not expired. Refer to TN-15-92-003 for glove regional expiration information.
48. Put on HV insulating gloves and leather over gloves.
    Note

    Make sure to wear Electrical Protective Gloves any time Hioki tester is used.
49. Clean charge port busbar contact surface of residual Penetrox.
    Note

    1x connector, Allow 1 minute dry time

    

50. Apply Penetrox to backside of busbar leads.
    Note

    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered

    

51. Install charge port busbar leads to charge port assembly.
    Note

    2x nuts, 10mm, 9 Nm, Nuts have captured washers, If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary

    

52. Perform Hioki resistance test at each HV joint from HV busbar lead to charge port stud.
    Note

    2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).If the resistance is greater than 0.270 mΩ (270 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step.

    

53. Remove HV insulating gloves.

    

54. Install charge port safety cap.
    Note

    2x tabs

    

55. Install logic connectors to charge port assembly.
    Note

    3x connectors, 1x red locking tab, 2x white locking tab

    

56. Install LH C-pillar bracket.
    Note

    3x clips, 1x manual release cable, 1x harness clip

    

    

57. Install LH upper C-pillar trim.
    Note

    6x clips, Guide front upper corner groove under headliner, Insert guide tab to headliner behind quarter glass, Seat trunk seal to edge of trim

    

    

    

    

58. Install LH trunk side trim.
    Note

    2x connectors, 1x push clip, 8x clips, 7x tabs, guide front clip stanchions around LH C-pillar, trim part may slightly differ, by vehicle build location

    

    

    

    

    

59. Install LH trunk side trim.
    Note

    2x connectors, 1x push clip, 8x clips, 7x tabs, guide front clip stanchions around LH C-pillar, trim part may slightly differ, by vehicle build location

    

    

    

    

    

60. Install LH trunk pocket bracket.
    Note

    1x push clip, 5x alignment tabs

    

    

61. Install LH load floor bracket.
    Note

    3x tabs, 2x clips, Confirm each installation with push-pull test, Clip position should not be adjusted after bracket is removed or will result in bracket not seating properly, if clip position is changed or push-pull action shows bracket not secure, remove clip from tab and seat clip into doghouse on bracket and reinstall

    

    

62. Install trunk sill trim.
    Note

    4x clips, Seat seal around edge of trim

    

    

    

    

63. Install front load floor.

    

64. Install rear load floor.

    

65. Install LH Lower C-Pillar trim.
    Note

    5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of LH Lower C-Pillar trim into trunk side trim and work your way forward securing clips, trim part may slightly differ, by vehicle build location, Confirm each installation with push-pull test, Clip position should not be adjusted after bracket is removed or will result in bracket not seating properly, if clip position is changed or push-pull action shows bracket not secure, remove clip from tab and seat clip into doghouse on bracket and reinstall

    

    

66. Reseat LH rear door seal.
    Note

    Seat pillar and sill trim tabs underneath seal

    

67. Install 2nd row seat cushion.
    Note

    1x connector, Slide rear cushion rearward then align foam with seat rail, Make sure cushion is fully seated with push & pull test.

    

    

    

68. Connect the First Responder Loop and LV battery connector.

    

    

69. Install HEPA filter assembly.
    Note

    2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, Then carefully move rear edge past brake reservoir and into position, Gently press on RH side of filter to seat seal onto duct, Rework requires new bolts

    

    

    

    

70. Install the rear apron.

    

    

71. Close liftgate.

    

    

72. Move the RH front seat to its original position.
73. Move LH front seat to original position.

    

74. Verify operation of charging system.
    Note

    Confirm that AC and DC charging are ok.

    

75. Close the hood.

    

76. Raise all four windows.

    

77. Close all four doors.
    Note

    If LV is powered up, Unlatch rear doors before closing.