26/08/2022 05:15:19

Brake Lines - Master Cylinder to ABS (Non-Structural Pack) (RHD) (Remove and Replace)

Correction code 33034202 2.04 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

Remove

  1. Open the RH front door and lower the RH front window.
  2. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  3. Remove the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
  4. Disconnect 12V power. See 12V/LV Power (Disconnect and Connect).
  5. Remove the 12V battery. See 12V/LV Battery (Remove and Replace).
  6. Remove the fresh air intake duct. See Duct - HEPA (Remove and Replace).
  7. Remove the front aero shield. See Panel - Aero Shield - Front (Non-Structural Pack) (Remove and Replace).
  8. Remove the fir tree clips (x4) that attach the coolant hoses to the AC compressor bracket.
  9. Remove the retaining clips (x2) that attach the AC compressor HV harness to the shock tower brace.
  10. Remove the LH and RH bolts that attach the shock tower brace to the body.
    55 Nm (40.6 lbs-ft)
    55 Nm (40.6 lbs-ft)
  11. Remove the LH and RH outer bolts that attach the shock tower brace to the body.
    62 Nm (45.7 lbs-ft)
  12. Disconnect the HVIL connector.
  13. Remove the bolts (x2) that attach the AC compressor bracket to the shock tower brace.
    31 Nm (22.9 lbs-ft)
  14. Carefully remove the AC compressor and AC compressor bracket towards the front of the vehicle, under the shock tower brace.
  15. Disconnect the electrical connector from the ABS unit.
  16. Position the oil drain under the ABS unit.
  17. Loosen the nut that attaches the master cylinder secondary brake line to the ABS unit.
    16 Nm (11.8 lbs-ft)
  18. Loosen the nut that attaches the primary cylinder secondary brake line to the ABS unit.
    16 Nm (11.8 lbs-ft)
  19. Place an absorbent material beneath the brake booster and reservoir area.
  20. Using a brake fluid syringe, remove the brake fluid from the reservoir.
  21. Loosen the nut that attaches the secondary brake line to the master cylinder, and then remove the secondary brake line.
    16 Nm (11.8 lbs-ft)
  22. Loosen the nut that attaches the primary brake line to the master cylinder, and then remove the primary brake line.
    16 Nm (11.8 lbs-ft)
  23. Release the primary and secondary brake lines from the brake line bundle clip.
  24. Remove the bolts (x2) that attach the ABS unit to the frame rail.
    10 Nm (7.4 lbs-ft)
  25. Move the ABS unit and bracket towards the 12V battery area to make sure there is space to remove the brake lines.
  26. Remove the brake lines from the bundle clips (x2) under the ABS unit.
  27. Remove and discard the bolts (x2) that attach the harness guide to the front controller, and then release the harness guide.
    6 Nm (4.4 lbs-ft)
  28. Remove brake line bundle clips (x3).
  29. Route the master cylinder brake lines towards the right controller, and then remove the master cylinder brake line bundle from the vehicle.

Install

  1. Route the master cylinder brake lines from the controller towards the ABS unit, and then put the brake lines into position.
  2. Install the brake line bundle clips (x3).
  3. Mount the brake lines to the bundle clips (x2)under the ABS unit.
  4. Fasten the bolts (x2) that attach the harness guide to the front controller.
    Informational PurposesAn informational icon, calling your attention
    Note
    Replace the patchbolts.
    6 Nm (4.4 lbs-ft)
  5. Mount the primary and secondary brake lines to the brake line bundle clip.
  6. Fasten the nut that attaches the master cylinder secondary brake line to the ABS unit.
    16 Nm (11.8 lbs-ft)
  7. Fasten the nut that attaches the primary cylinder secondary brake line to the ABS unit.
    16 Nm (11.8 lbs-ft)
  8. Clean the ABS unit surface of residual brake fluid.
  9. Put the ABS unit and bracket into position.
  10. Remove the oil drain container from underneath vehicle
  11. Install the bolts (x2) that attach the ABS unit to the frame rail.
    10 Nm (7.4 lbs-ft)
  12. Install the secondary brake line to the master cylinder, and then fasten the nut that attaches the secondary brake line.
    16 Nm (11.8 lbs-ft)
  13. Install the primary brake line to the master cylinder, and then fasten the nut that attaches the primary brake line.
    16 Nm (11.8 lbs-ft)
  14. Remove the absorbent material from underneath the brake booster and brake fluid reservoir area.
  15. Carefully position the AC compressor and AC compressor bracket into the vehicle.
  16. Fasten the bolts (x2) that attach the AC compressor bracket to the shock tower brace.
    31 Nm (22.9 lbs-ft)
  17. Install the fir tree clips (x4) that attach the coolant hoses to the AC compressor bracket.
  18. Install the LH and RH bolts that attach the shock tower brace to the body.
    55 Nm (40.6 lbs-ft)
    55 Nm (40.6 lbs-ft)
  19. Install the LH and RH outer bolts that attach the shock tower brace to the body.
    62 Nm (45.7 lbs-ft)
  20. Install the retaining clips (x2) that attach the AC compressor HV harness to the shock tower brace.
  21. Connect the HVIL connector
  22. Install the 12V battery. See 12V/LV Battery (Remove and Replace).
  23. Reconnect 12V power. See 12V/LV Power (Disconnect and Connect).
  24. Install the fresh air intake duct. See Duct - HEPA (Remove and Replace).
  25. Install the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
  26. Bleed the brakes. See Brake Fluid Bleed/Flush
  27. Install the front aero shield. See Panel - Aero Shield - Front (Non-Structural Pack) (Remove and Replace).
  28. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  29. Perform a test drive.
    Informational PurposesAn informational icon, calling your attention
    Note
    Per current FRT (00040100) 0.3 hrs, If alignment was adjusted verify tracking, If DAS components were adjusted verify operation, If brakes were serviced perform burnishing