2026-05-15

Shut Off Valve - Liquid Cooled Condenser (Remove and Replace)

Correction code 18401502 0.36 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure. NOTE: See Ergonomic Precautions for safe and healthy working practices.

  • 2026-05-15: Added the step of checking the refrigerant system pressure, and removed the first responder loop steps and Thermal/HVAC performance test steps.
  • 2023-04-04: Updated A/C oil type to be used with reference to Fluids and Capacities for A/C oil specifications.
  • 2024-02-29: Updated the way of performing the routines from using Toolbox to using the touchscreen.
Warning IconA warning icon, calling your attention to a possibly risky situation
CAUTION
Model Y thermal management components operate under very tight specifications and can malfunction if Service procedures are not carefully followed. DO NOT rely on past experience with other thermal management systems; read through the Service Manual and do not deviate from the instructions.
Informational PurposesAn informational icon, calling your attention
Note
This procedure requires the A/C Refrigerant (Recovery and Recharge) procedure to be performed. If not already automatically added to the Service Visit, add correction code 18200102 as a separate correction within the same activity to the Service Visit.

Torque Specifications

Table 1. Torque Specifications: Shut Off Valve - Liquid Cooled Condenser (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolt that attaches the supermanifold-to-compressor A/C line to the supermanifold
22 Nm (16.2 lbs-ft)
  • 13 mm socket
 Reuse
Bolt that attaches the liquid cooled condenser shut off valve connector assembly to the shut off valve
5 Nm (3.7 lbs-ft)
  • 3 mm hex
 Reuse
Liquid cooled condenser shut off valve
19 Nm (14.0 lbs-ft)
  • 1588744-00-A - Shut Off Valve Socket, 36mm, 1/2” Drive
 N/A

Remove

  1. Set up the AC machine.
  2. Open the LH front door and lower the LH front window.
  3. Perform the following routine using Service Mode or Toolbox (see 0005 - Service Modes): PROC_VCFRONT_X_START-THERMAL-FILL-DRAINvia Service Mode:
    • Thermal ➜ Actions ➜ Start Thermal Fill/Drain
    • Thermal ➜ Coolant System ➜ Start Coolant Fill/Drain
    • Thermal ➜ Refrigerant System ➜ Start Refrigerant Fill/Drain
    via Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Start Fluid Fill/Drain
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Start Fluid Fill/Drain
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Start Coolant Fill/Drain
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Start Coolant Fill/Drain
    via Toolbox:(link)
    Informational PurposesAn informational icon, calling your attention
    Note
    Select "X" at top right of window to close once complete, Thermal Fluid Fill/Drain routine has a 5 hour time limit, After 5 hours EXV's will close and routine must be performed again, Verify EXV positions are open VIA Garage >Thermal > Refrigerant loop EXV, Verify LCC, CC Left, Evap, CC Right, Chiller are all at ~100%. Recirc is at ~20%, LCC Solenoid is OPENED
  4. Remove the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
  5. Remove the HEPA filter assembly. See Assembly - Filter - HEPA (Remove and Install).
  6. Recover the A/C refrigerant. See A/C Refrigerant (Recovery and Recharge).
  7. On the touchscreen, make sure that the refrigerant system pressure is at atmospheric level (approx. 1 bar).
    Informational PurposesAn informational icon, calling your attention
    Note
    On the touchscreen, touch Service Mode > Thermal > Refrigerant System.
  8. On the touchscreen, tap Safety > Power Off to power off the vehicle.
  9. Remove A/C hoses from the vehicle.
  10. Carefully depress the Schrader valves (x2) to level out any pressure difference between the A/C system pressure and the actual ambient atmospheric pressure.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Make sure to depress both Schrader valves. Failure to do so may result in injury.
  11. Remove the bolt that attaches the supermanifold-to-compressor A/C line to the supermanifold.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  12. Remove the supermanifold-to-compressor A/C line from the supermanifold, and then hang it on the underhood storage unit support beam using an s-hook.
    Informational PurposesAn informational icon, calling your attention
    Note
    Carefully position the line so that oil does not drip out.
  13. Release the locking tab, and then disconnect the electrical connector from the high pressure and temperature sensor.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    DO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling the main body of the connector to fully disconnect it.
  14. Release the locking tab, and then disconnect the electrical connector from the recirc EXV (expansion valve).
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    DO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling the main body of the connector to fully disconnect it.
  15. Release the locking tab, and then disconnect the electrical connector from the liquid cooled condenser EXV.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    DO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling the main body of the connector to fully disconnect it.
  16. Release the locking tab, and then disconnect the electrical connector from the liquid cooled condenser shut off valve.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    DO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling the main body of the connector to fully disconnect it.
  17. Release the locking tab, and then disconnect the electrical connector from the right side cabin condenser EXV.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    DO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling the main body of the connector to fully disconnect it.
  18. Release the locking tab, and then disconnect the electrical connector from the high pressure and temperature subcool sensor.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    DO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling the main body of the connector to fully disconnect it.
  19. Release the locking tab, and then disconnect the electrical connector from the left side cabin condenser EXV.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    DO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling the main body of the connector to fully disconnect it.
  20. Release the locking tab, and then disconnect the electrical connector from the chiller EXV.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    DO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling the main body of the connector to fully disconnect it.
  21. Release the locking tab, and then disconnect the electrical connector from the evap EXV.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    DO NOT push down on the red locking tab. Pull the tab away from the connector until the connector is unlocked, and then continue pulling the main body of the connector to fully disconnect it.
  22. Remove the supermanifold harness from the supermanifold and rest it on the frunk support beam.
  23. Remove the bolt that attaches the liquid cooled condenser shut off valve coil to the shut off valve.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 3 mm hex
  24. Remove the liquid cooled condenser shut off valve connector assembly from the supermanifold.
  25. Remove the liquid cooled condenser shut off valve from the supermanifold.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Use only hand tools to remove the shut off valve. Impact or power tools will break the threads.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 1588744-00-A - Shut Off Valve Socket, 36mm, 1/2” Drive

Install

  1. Lubricate the liquid cooled condenser shut off valve threads and O-rings with the appropriate A/C oil. See Fluids and Capacities for A/C oil specifications. Then hand-start the shut off valve into the supermanifold.
  2. Fully torque the liquid cooled condenser shut off valve on the supermanifold.
    19 Nm (14.0 lbs-ft)
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Use only hand tools to install the shut off valve. Impact or power tools will break the threads.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 1588744-00-A - Shut Off Valve Socket, 36mm, 1/2” Drive
  3. Position the liquid cooled condenser shut off valve connector assembly on the shut off valve.
    Informational PurposesAn informational icon, calling your attention
    Note
    Align the tab on the connector assembly with the recess on the shut off valve.
  4. Install the bolt that attaches the liquid cooled condenser shut off valve coil to the shut off valve.
    5 Nm (3.7 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 3 mm hex
  5. Connect the electrical connector on the evap EXV.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Push the red locking tab towards the connector to engage the locking mechanism. DO NOT push down or pull up on the red locking tab.
  6. Connect the electrical connector on the chiller EXV.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Push the red locking tab towards the connector to engage the locking mechanism. DO NOT push down or pull up on the red locking tab.
  7. Connect the electrical connector on the left side cabin condenser EXV.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Push the red locking tab towards the connector to engage the locking mechanism. DO NOT push down or pull up on the red locking tab.
  8. Connect the electrical connector on the right side cabin condenser EXV.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Push the red locking tab towards the connector to engage the locking mechanism. DO NOT push down or pull up on the red locking tab.
  9. Connect the electrical connector on the high pressure and temperature subcool sensor.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Push the red locking tab towards the connector to engage the locking mechanism. DO NOT push down or pull up on the red locking tab.
  10. Connect the electrical connector on the liquid cooled condenser shut off valve.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Push the red locking tab towards the connector to engage the locking mechanism. DO NOT push down or pull up on the red locking tab.
  11. Connect the electrical connector on the liquid cooled condenser EXV.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Push the red locking tab towards the connector to engage the locking mechanism. DO NOT push down or pull up on the red locking tab.
  12. Connect the electrical connector on the recirc EXV.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Push the red locking tab towards the connector to engage the locking mechanism. DO NOT push down or pull up on the red locking tab.
  13. Connect the electrical connector on the high pressure and temperature sensor.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Push the red locking tab towards the connector to engage the locking mechanism. DO NOT push down or pull up on the red locking tab.
  14. Install new seal washers on the supermanifold side of the supermanifold-to-compressor A/C line, and then lubricate the washers with a small amount of the appropriate A/C oil. See Fluids and Capacities for A/C oil specifications.
  15. Position the supermanifold-to-compressor A/C line on the supermanifold, and then hand tighten the bolt that attaches the A/C line to the supermanifold.
  16. Tighten the bolt that attaches the A/C line to the supermanifold.
    22 Nm (16.2 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  17. Perform the vacuum leak test and oil injection. See Vacuum Leak Test and Oil Injection.
  18. Recharge the A/C refrigerant. See Recharge.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Recharge the refrigerant exactly as instructed. Failure to adhere to the instructions can cause catastrophic damage to the cooling system.
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not disconnect the laptop from the vehicle yet.
  19. Unlock the vehicle gateway. See Gateway (Unlock).
  20. Perform the following routine using Service Mode or Toolbox (see 0005 - Service Modes): TEST-SELF_VCFRONT_X_HEAT-PUMP-COMMISSIONINGvia Service Mode:Thermal ➜ Refrigerant System ➜ Commission Heat Pumpvia Service Mode Plus:Drive Inverter ➜ Front Drive Inverter Replacement ➜ Heatpump commissioningvia Toolbox:(link)
    Informational PurposesAn informational icon, calling your attention
    Note
    If this routine is not run after entering Thermal Drain/Fill mode, the AC compressor operation will be blocked, Select ‘X’ at top right of window to close once complete.
  21. Disable Service Mode. See Service Mode.
  22. Install the HEPA filter assembly. See Assembly - Filter - HEPA (Remove and Install).
  23. Install the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
  24. Raise the LH front window and close the LH front door.