01/04/2024 13:59:10

Hose - Outlet - Rear Drive Unit (3DU) (Remove and Replace)

Correction code 18302502 0.54NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so.NOTE: See Flat Rate Times to learn more about FRTs and how they are created. To provide feedback on FRT values, email LaborTimeFeedback@tesla.com. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure.

  • 2023-08-25: Updated EPB Service Mode reference.
  • 2023-06-09: Added shear plate small bolts torque figure for Structural Pack vehicles.
  • 2023-08-14: Added a note about vacuum refill requirement when the coolant loss is greater than 1L.
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Warning
This procedure is a DRAFT, although it has been validated. Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near high voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.
  1. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure vehicle is not charging before lifting it off the ground, Set air suspension to "Jack Mode" if equipped
  2. Open all doors and lower all windows.
  3. Enable the EPB Service Mode. See Parking Brake - Caliper - Rear - LH (Release)
  4. Move LH front seat forward
  5. Move RH front seat forward
  6. Remove 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Lift front edge of seat cushion upward to release foam from frame
  7. Open hood
  8. Remove rear apron
    Informational PurposesAn informational icon, calling your attention
    Note
    14x clips
  9. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Note
    Via Controls > Safety & Security > Vehicle Power > Power Off
  10. Disconnect 12V negative terminal and first responders loop
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 6 Nm, 1x connector, Ensure vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V, Negative terminal should be disconnected before FRL, Allow 2 minutes for all electrical circuits to fully discharge
  11. Remove all items from pockets and ensure not wearing metal items
  12. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
  13. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  14. Remove the bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal
  15. Remove the ancillary bay probe lid cover from the ancillary bay cover
  16. Verify no high voltage
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  17. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    Confirm no visual damage present, Replace gasket if damage is found
  18. Install the bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10 5-Lobe, 6 Nm, Install new rubber washer bolts
  19. Remove HV insulating gloves
  20. Remove LH rear wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, Use both hands to gently pull the wheel cap to release the clips, Wheels may be equipped with center caps
  21. Remove RH rear wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, Use both hands to gently pull the wheel cap to release the clips, Wheels may be equipped with center caps
  22. Loosen RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  23. Loosen LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  24. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Note
    Unlatch rear doors at later step
  25. Raise vehicle partially and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  26. Remove LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  27. Remove RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  28. Remove RH rear brake caliper from knuckle and hang from body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, E18, 83 Nm, Discard bolts after removal
  29. Remove LH rear brake caliper from LH rear knuckle and hang from body
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, E18, 83 Nm, Discard bolts after removal
  30. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  31. Remove mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    11x bolts, 10mm, 5 Nm
  32. Remove bolts securing rear diffuser to body
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, 10mm, 4 Nm
  33. Remove clips securing rear diffuser to body and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    6x push clips
  34. Remove LH rear suspension cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm, 2x tabs
  35. Remove RH rear suspension cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm, 2x tabs
  36. Lower vehicle partially and set lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  37. Install spring compressor onto LH rear coil spring
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    Note
    Reference photos for clarification
  38. Unbolt LH strut from body at top mount
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 41 Nm
  39. Install spring compressor onto RH rear coil spring
  40. Unbolt RH strut from body at top mount
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 41 Nm
  41. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  42. Disconnect RH side 12V subframe harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  43. Remove RH side 12V subframe harness clip from body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  44. Disconnect LH side 12V subframe harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab
  45. Remove LH side 12V subframe harness clip from body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  46. Remove nut securing RDU ground strap to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 10 Nm
  47. Remove nut securing LH rear stabilizer bar end link to stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 15mm, 55 Nm, Break nut loose then counter-hold ball joint with 5mm hex, Discard after removal
  48. Remove stabilizer bar from LH rear end link
    Informational PurposesAn informational icon, calling your attention
    Note
    May need to move the stabilizer bar up/down to get the correct angle to remove end link, Use a pry bar as needed for assistance
  49. Remove nut securing RH rear stabilizer bar end link to stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 15mm, 55 Nm, Break nut loose then counter-hold ball joint with 5mm hex, Discard after removal
  50. Remove stabilizer bar from RH rear end link
    Informational PurposesAn informational icon, calling your attention
    Note
    May need to move the stabilizer bar up/down to get the correct angle to remove end link, Use a pry bar as needed for assistance
  51. Position support stand to support front portion of rear subframe
  52. Remove bolts securing stabilizer bar to subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, 11mm, 30 Nm, Discard after removal
  53. Lower support stand and remove stabilizer bar from vehicle
  54. Remove support stand from under vehicle
  55. Release clips securing coolant hoses to LH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  56. Release LH side hose clip from rear battery skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Clip quantity may vary on older vehicles
  57. Release RH side hose clips from rear battery skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  58. Release clips securing coolant hoses to RH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  59. Remove lower bolts securing rear battery enclosure skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10, 13 Nm
  60. Remove upper nut securing rear battery enclosure skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 13 Nm
  61. Remove upper bolts securing rear battery enclosure skid plate from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 35 Nm
  62. Remove rear battery enclosure skid plate from HV battery pack
  63. Position coolant drain container underneath LH rear of HV battery
  64. Disconnect RDU inverter inlet hose from rear of HV battery and plug both ends
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 2x plugs
  65. Position coolant drain container underneath LH RDU area
  66. Disconnect RDU inverter inlet tube from fluid coupling
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 2x plugs, Plug the hose end and the fluid coupling
  67. Position coolant drain underneath RH rear of HV battery
  68. Disconnect coolant outlet hose to rear PT return hose and plug hoses
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, 2x plugs, Use shop towel to clean any residue coolant inside RH rocker panel if necessary
  69. Remove coolant drain container from underneath vehicle
  70. Remove nut securing RDU HV cable bracket to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 10 Nm
  71. Disconnect RDU HV cable from HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged
  72. Place subframe lifting tool into position underneath rear subframe
  73. Connect air supply to subframe lifting tool
  74. Raise subframe lifting tool to support rear subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    3x straps, Attach metal hooks at the end of straps to rings on subframe lifting tool and pull straps until secure, Lower the vehicle if necessary, Recommend assistance
  75. Remove smaller fasteners for LH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles.
  76. Remove large bolt securing LH shear plate and subframe to body and remove shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Discard after removal
  77. Remove smaller fasteners for RH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles.
  78. Remove large bolt securing RH shear plate and subframe to body and remove shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Discard after removal
  79. Remove LH rear bolt securing subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 165 Nm, Discard after removal
  80. Remove RH rear bolt securing subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 165 Nm, Discard after removal
  81. Lower subframe lifting tool to remove subframe from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution to not damage components while lowering subframe
  82. Disconnect air supply from subframe lifting tool
  83. Move the subframe lifting tool and subframe away from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise vehicle if necessary
  84. Release clips securing inverter coolant hose
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  85. Remove coolant outlet hose from RDU heat exchanger and remove hose
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip
  86. Secure coolant outlet hose to drive unit cooler
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Perform push-pull-push test to make sure hose is fully seated
  87. Secure clips holding inverter to coolant hose to RDU
    Informational PurposesAn informational icon, calling your attention
    Note
    4x clips
  88. Position subframe lifting tool and subframe under vehicle
  89. Connect air supply to subframe lifting tool
  90. Raise drive unit and subframe into position
    Informational PurposesAn informational icon, calling your attention
    Note
    Use caution to not damage components while raising subframe
  91. Install RH rear bolt securing rear subframe to body hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 165 Nm, Install new bolt, Torque at later step
  92. Install LH rear bolt securing rear subframe to body hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 165 Nm, Install new bolt, Torque at later step
  93. Install bolt and shear plate to LH side of rear subframe hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Install new bolt, Torque at later step
  94. Install bolts securing LH rear shear plate to body hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles.n Torque at later step.
  95. Install bolt and shear plate to RH side of rear subframe hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm, Install new bolt, Torque at later step
  96. Install bolts securing RH shear plate to HV battery hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles. Torque at later step.
  97. Torque bolts securing shear plates to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 35 Nm for non-Structural Pack vehicles, 62 Nm for Structural Pack vehicles.
  98. Torque bolt securing subframe and LH rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 130 Nm
  99. Torque bolt securing subframe and RH rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x front bolt, 21mm, 130 Nm
  100. Torque bolt securing RH rear of subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x rear bolt, 21mm, 165 Nm, Mark bolt after torque
  101. Torque bolt securing LH rear of subframe to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x rear bolt, 21mm, 165 Nm, Mark bolt after torque
  102. Install clips securing coolant hoses to RH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  103. Install clips securing coolant hoses to LH shear plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  104. Lower rear subframe lifting tool from vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    Verify yellow safety straps are removed from subframe
  105. Disconnect air supply from subframe lifting tool
  106. Remove subframe lifting tool from underneath vehicle
  107. Connect RDU HV cable to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Make sure the connector lock is 90 degrees from the connector before beginning to secure the connector, Use one hand to support the connector while other latching locking tab. Once installed, verify that the latch is not damaged and fully secured in the latched position
  108. Install nut securing RDU HV cable bracket to HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 10 Nm
  109. Position coolant drain underneath RH rear of HV battery
  110. Remove the plugs on the ends of fittings, and then connect the coolant outlet hose to the rear powertrain return hose.
    Informational PurposesAn informational icon, calling your attention
    Note
    Perform a push-pull-push test to make sure that the hose is fully secured. Use shop towel to clean any coolant residue if necessary. Coolant loss greater than 1L requires vacuum fill.
  111. Position coolant drain container underneath LH rear of HV battery
  112. Remove plugs and connect RDU inverter inlet hose to rear of HV battery
    Informational PurposesAn informational icon, calling your attention
    Note
    1x spring clip, Perform push-pull-push test to make sure hose is fully seated
  113. Remove coolant drain container from underneath vehicle
  114. Position rear battery enclosure skid plate to HV battery for installation
  115. Install upper bolts securing rear battery enclosure skid plate to HV battery hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 35 Nm, Torque at later step
  116. Install upper nut securing rear battery enclosure skid plate hand tight
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 13 Nm, Torque at later step
  117. Install lower bolts securing HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10, 13 Nm, Earlier vins may be equipped with additional bolts
  118. Torque bolts securing HV battery and rear skid plate to vehicle
    Informational PurposesAn informational icon, calling your attention
    Note
    4x bolts, 13mm, 35 Nm
  119. Torque upper nut securing rear battery enclosure skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 13 Nm
  120. Install lower bolts securing HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, EP10, 13 Nm, Earlier vins may be equipped with additional bolts
  121. Install RH side hose clips to rear battery skid plate
    Informational PurposesAn informational icon, calling your attention
    Note
    2x fir tree clips
  122. Install LH side hose clip to HV battery rear skid plate enclosure
    Informational PurposesAn informational icon, calling your attention
    Note
    2x clips, Clip quantity may vary on older vehicles
  123. Place stabilizer bar into position for installation and raise stand to support stabilizer bar
  124. Install bolts securing stabilizer bar to subframe
    Informational PurposesAn informational icon, calling your attention
    Note
    4x patch bolts, 11mm, 30 Nm, Install new patch bolts
  125. Position LH rear end link into stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Note
    Adjust the end link to align with stabilizer bar, Also may need to move the stabilizer bar up/down to get the correct angle to install end link
  126. Install nut securing LH rear end link to stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 15mm, 55 Nm, Counter-hold ball joint with 5mm hex, Install new nyloc nut, Mark bolt after torque
  127. Position RH rear end link into stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Note
    Adjust the end link to align with stabilizer bar, Also may need to move the stabilizer bar up/down to get the correct angle to install end link
  128. Install nut securing RH rear end link to stabilizer bar
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nyloc nut, 15mm, 55 Nm, Counter-hold ball joint with 5mm hex, Install new nyloc nut, Mark bolt after torque
  129. Remove support stand from under vehicle
  130. Install the RDU ground strap to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 10 Nm
  131. Install LH side 12V subframe harness clip to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  132. Connect LH side 12V subframe harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  133. Install RH side 12V subframe harness clip to body
    Informational PurposesAn informational icon, calling your attention
    Note
    1x clip
  134. Connect RH side 12V subframe harness connector
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Engage locking tab
  135. Install rear diffuser to rear fascia assembly and secure clips to body
    Informational PurposesAn informational icon, calling your attention
    Note
    6x clips
  136. Apply Loctite 222 onto rear diffuser bolts and install bolts securing rear diffuser to body
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, 10mm, 4 Nm
  137. Lower vehicle partially and set onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  138. Install bolts securing RH damper to body at top mount
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 41 Nm
  139. Install RH rear brake caliper onto knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolt, E18, 83 Nm, Install new bolts, Remove the S-hook from vehicle
  140. Remove bolt securing RH rotor to hub
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5 Nm
  141. Install hub jack adapter onto RH rear hub
    Informational PurposesAn informational icon, calling your attention
    Note
    5x lug nuts, 21mm, Hand tight
  142. Position and raise support stand to simulate RH rear suspension at ride height
  143. Use rear ride height torque gauge to verify RH suspension is set to ride height specification
    Informational PurposesAn informational icon, calling your attention
    Note
    May need to slightly adjust stand or compression tool
  144. Measure from bottom of quarter panel to center of axle as a secondary check to make sure RH suspension is set to ride height
    Informational PurposesAn informational icon, calling your attention
    Note
    Distance should be 427 mm
  145. Torque bolt securing RH rear toe link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 18mm, 76 Nm, Mark with paint pen
  146. Torque bolt securing RH rear upper fore link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 18mm, 76 Nm, Mark with paint pen
  147. Torque bolt securing RH rear lower fore link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 18mm, 76 Nm, Mark with paint pen
  148. Torque bolt securing RH rear upper aft link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 134 Nm, Mark with paint pen
  149. Remove support stand from underneath RH suspension
  150. Remove hub jack adapter from RH rear hub
    Informational PurposesAn informational icon, calling your attention
    Note
    5x lug nuts, 21mm, Hand tight
  151. Install bolt securing RH rotor to hub
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5 Nm
  152. Remove spring compressor from RH rear coil spring
  153. Install bolts securing LH damper to body at top mount
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolts, 15mm, 41 Nm, Apply pressure at top of damper to push down and clear wheel liner
  154. Install LH rear brake caliper onto LH rear knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    2x bolt, E18, 83 Nm, Install new bolts, Remove the S-hook from vehicle
  155. Remove bolt securing LH rotor to hub
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5 Nm
  156. Install hub jack adapter onto LH rear hub
    Informational PurposesAn informational icon, calling your attention
    Note
    5x lug nuts, 21mm, Hand tight
  157. Position and raise support stand to simulate LH rear suspension at ride height
  158. Use rear ride height torque gauge to verify LH suspension is set to ride height specification
    Informational PurposesAn informational icon, calling your attention
    Note
    May need to slightly adjust stand or spring compressor tool
  159. Measure from bottom of quarter panel to center of axle as a secondary check to make sure LH suspension is set to ride height
    Informational PurposesAn informational icon, calling your attention
    Note
    Distance should be 427 mm
  160. Torque bolt securing LH rear toe link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 18mm, 76 Nm, Mark with paint pen
  161. Torque bolt securing LH rear upper fore link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 18mm, 76 Nm, Mark with paint pen
  162. Torque bolt securing LH rear lower fore link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 18mm, 76 Nm, Mark with paint pen
  163. Torque bolt securing LH rear upper aft link to knuckle
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 21mm, 134 Nm, Mark with paint pen
  164. Remove support stand from underneath LH rear suspension
  165. Remove hub jack adapter from LH rear hub
    Informational PurposesAn informational icon, calling your attention
    Note
    5x lug nuts, 21mm, Hand tight
  166. Install bolt securing LH rear rotor to LH rear hub
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 5 Nm
  167. Remove spring compressor from LH rear coil spring
  168. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  169. Install LH rear suspension cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm, 2x tabs
  170. Install RH rear suspension cover
    Informational PurposesAn informational icon, calling your attention
    Note
    1x bolt, 10mm, 6 Nm, 2x tabs
  171. Apply Loctite 222 onto mid aero shield bolts and install mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Note
    9x bolts, 10mm, 5 Nm
  172. Lower vehicle partially and set onto locks
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  173. Install LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  174. Install RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  175. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Note
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  176. Torque LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  177. Torque RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Note
    5x nuts, 21mm, 175 Nm
  178. Install RH rear wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, Align valve stem with wheel cap cavity
  179. Install LH rear wheel cap
    Informational PurposesAn informational icon, calling your attention
    Note
    1x cap, Align valve stem with wheel cap cavity
  180. Open all four doors
    Informational PurposesAn informational icon, calling your attention
    Note
    Latch rear doors to prevent accidental closure
  181. Remove coolant bottle cap
  182. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at the Max line
  183. Connect first responder loop and 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    Note
    1x nut, 10mm, 6 Nm, 1x connector, Engage locking tab, Connect FRL first before connecting 12V to avoid damage to car computer
  184. Install 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    Note
    1x connector, Slide rear cushion rearward then align foam with seat rail, Make sure cushion is fully seated with push & pull test
  185. Move RH front seat to original position
  186. Move LH front seat to original position
  187. Press and hold park button to release EPB service mode
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove wheel chocks if necessary
  188. Connect to vehicle using Toolbox 3.0
  189. Select ‘Actions/Autodiag’ tab and search for ‘ Purge'
  190. Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGESearch for routine in ToolboxThermal / Coolant System - Coolant Purge Starthv / Front Drive Inverter Replacement - Coolant Air Purgehv / Rear Drive Inverter Replacement - Coolant Air Purgehv / Rear Left Drive Inverter Replacement - Coolant Air Purgehv / Rear Right Drive Inverter Replacement - Coolant Air Purgehv / Front Drive Unit Replacement - Coolant Air Purgehv / Rear Drive Unit Replacement - Coolant Air PurgeThermal / Actions - Coolant Purge Stop or Coolant Purge Start ’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Note
    Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete
  191. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Note
    Ensure that the fluid level is at the Max line
  192. Install coolant bottle cap
  193. Install rear apron
    Informational PurposesAn informational icon, calling your attention
    Note
    14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
  194. Close hood
  195. Press 'NEXT' to run 'TEST-SELF_VCFRONT_X_HEAT-PUMP-THERMAL-PERFORMANCESearch for routine in Toolbox
    Informational PurposesAn informational icon, calling your attention
    Note
    Select ‘X’ at top right of window to close once complete
  196. Remove HSD cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
  197. Raise all windows
  198. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Note
    If 12V is powered up, Unlatch rear doors before closing
  199. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Note
    Lower rack arms fully and remove from under vehicle if necessary, Remove air suspension from "Jack Mode" if equipped
  200. Check tire pressures
    Informational PurposesAn informational icon, calling your attention
    Note
    4x tires, Set to specification if necessary, Refer to the "Tire and Loading Information" label located on the driver side B-pillar
  201. Verify the alignment slip/turn plates are locked
  202. Drive vehicle onto alignment rack
  203. Pull vehicle forward and stop ~ 0.5 ft before turn plates to allow for rolling compensation
    Informational PurposesAn informational icon, calling your attention
    Note
    Shift to park
  204. Shift to park
  205. Install wheel chocks
    Informational PurposesAn informational icon, calling your attention
    Note
    Place chocks on both sides of the driver's side rear tire
  206. Latch the driver seat belt to buckle
  207. Latch LH front door and place vehicle into neutral
    Informational PurposesAn informational icon, calling your attention
    Note
    Careful not to slam the door while latch is engaged
  208. Raise alignment rack partially and lower to lock position
  209. Install alignment heads onto wheels
    Informational PurposesAn informational icon, calling your attention
    Note
    4x alignment heads
  210. Enter vehicle information to alignment machine
  211. Perform rolling compensation
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove the wheel chocks from the LH rear tire and push the back of the tire to roll vehicle forward. Reinstall wheel chocks once vehicle is in position
  212. Unlock alignment slip/turn plates
  213. Verify chassis height measurement tool is calibrated
    Informational PurposesAn informational icon, calling your attention
    Note
    Adjust if necessary, Measure height of tool and adjust reading to match
  214. Perform ride height measurement
    Informational PurposesAn informational icon, calling your attention
    Note
    Measure the ride height 75mm inward of the HV battery ski hole at each corner, If using ballast bags, move the front seats as necessary to achieve ride height spec, See Service Manual for ride height specifications
  215. Apply brake pedal depressor
  216. Perform caster sweep and install steering wheel holder and level tool
    Informational PurposesAn informational icon, calling your attention
    Note
    If camber and caster are out of specification, perform necessary camber and caster adjustment
  217. Verify alignment reading is within specification and print vehicle summary
  218. Remove alignment heads from wheels
    Informational PurposesAn informational icon, calling your attention
    Note
    4x alignment heads
  219. Remove brake pedal depressor
  220. Lock alignment slip/turn plates
  221. Lower the alignment rack to ground
  222. Unlatch the driver door, place vehicle in park and remove steering wheel leveler and steering wheel holder
  223. Unlatch LH front seat belt
  224. Remove wheel chocks
  225. Remove vehicle from alignment rack